#Netherlands #Rockwell Automation #Plant-Based Protein #Dutch Structuring #Zwaag

Enhancing Plant-Based Protein Production with Precision Automation

In the rapidly growing field of plant-based protein alternatives, precise technology is key to staying competitive. Rockwell Automation, a leader in industrial automation, has partnered with Dutch Structuring Technologies (DST) to introduce innovative solutions that greatly improve the production of meat replacements. Their collaboration utilizes Rockwell's Kinetix servo solution, which elevates the accuracy and efficiency of the manufacturing process, making it easier for producers to create plant-based products that closely resemble meat in terms of texture and flavor.

Founded in Zwaag, Netherlands, DST is setting out to lead the market in meat and fish substitutes that are not only sustainable but also appeal to consumers' taste preferences. With the rising demand for plant-based foods, their approach incorporates cutting-edge technologies that go beyond traditional production methods, allowing for the creation of long-fibered meat alternatives that rival conventional options.

The essence of DST’s innovation lies in their Continuous High Shear (CHS) technology, developed in conjunction with Sobatech, a Dutch specialist in mixing systems. This state-of-the-art solution requires exact control over various mixing and shearing processes, transforming simple plant proteins and water into versatile products that can mimic the textures and flavors commonly associated with meat.

Julian Lekner, co-founder of DST, believes that the time is ripe for dramatic advancements in the plant-based sector. He states, “Our CHS process meets the criteria that food developers have been seeking for next-gen technology. It even facilitates the incorporation of flavors and colors directly into the mix, streamlining production by eliminating the need for additional processing steps.” This seamless integration of flavors not only enhances the product offering but also efficiently adapts to market dynamics by reducing production timelines.

Clint op den Buijsch, a sales engineer at Routeco Netherlands—the authorized partner of Rockwell Automation—emphasizes that the continuous operation of this technology demands unparalleled accuracy in dosage and mixing. “Delivering the perfect texture requires meticulous control over every parameter; that’s what sets us apart in this competitive landscape,” he explains.

The meat alternative market is burgeoning, witnessing accelerated growth as consumers increasingly shift towards healthier, environmentally friendly options. Roger Gaemperle from Rockwell Automation acknowledges this trend, stating, “New technologies and the ongoing digital transformation are expanding the boundaries of what can be achieved in processing and quality management. Until now, extrusion technology was the dominant force, but the introduction of the CHS method heralds a new era in plant-based protein production.”

Rockwell Automation’s dedication to innovation reflects a broader commitment to making industrial processes not only more productive but also more sustainable. As the demand for plant-based and hybrid products continues to surge, collaborations like those between DST and Rockwell Automation stand at the forefront of transforming the food industry.

In conclusion, the partnership between Rockwell Automation and Dutch Structuring Technologies offers groundbreaking solutions for the production of plant-based proteins. By integrating advanced automation technology with innovative production methods, they are set to redefine food production standards, making plant-based foods not only more accessible but also more appealing to a global audience. This evolution not only meets consumer demand but also aligns with the growing emphasis on sustainability in food manufacturing.