#Japan #3D Printing #Tokyo #Polyplastics #DURAST® Powder

Polyplastics Unveils Revolutionary DURAST® Fine Powder Technology

Introduction

In a groundbreaking announcement, Polyplastics Group, a global leader in engineering thermoplastics, has introduced its DURAST® Powder technology. This innovative approach enables the transformation of high-performance resins into fine powders, opening new avenues for various manufacturing processes including prototyping, 3D printing, and large-scale production.

The DURAST® Fine Powder Technology

The DURAST® technology has the capability to successfully micronize high-performance, high molecular weight resins, which were previously challenging to reduce to powder form. By producing different shapes such as spherical and fibrous forms tailored to application requirements, DURAST® Powder addresses some of the significant challenges faced with traditional grinding methods. Notably, resins such as liquid crystal polymers (LCP) and polyphenylene sulfide (PPS) have struggled with issues like particle agglomeration and reduced flowability during conventional milling processes.

Key Features

Utilizing Polyplastics' proprietary technology, DURAST® Powder achieves a uniform spray with an average particle size ranging from 1 to 100 micrometers for LCPs. This results in excellent powder flow and mix dispersibility, enhancing process stability and product quality. Moreover, the technology also effectively micronizes resins like polybutylene terephthalate (PBT) and polyoxymethylene (POM)—both of which present unique challenges due to their low glass transition temperature. When subjected to traditional grinding, these materials tend to agglomerate under heat due to friction. However, DURAST® technology has made it feasible to produce fine powders of these high molecular weight resins by selecting suitable pulverization methods while taking into account their thermal and mechanical properties. Consequently, the technology achieves particle sizes between 20 micrometers and 100 micrometers, featuring a narrow particle size distribution.

Applications

DURAST® Powder is compatible with additive manufacturing using 3D printers and powder sintering processes, allowing for the production of complex geometries and high-precision components. Additionally, this technology can serve as a matrix resin for carbon fiber-reinforced thermoplastics and as a reinforcement material or organic filler.

Future Prospects

The potential applications of DURAST® Powder in various manufacturing environments are vast. Industries that require precise and reliable material properties stand to benefit immensely from this innovative technology. As the demand for high-performance plastics grows, Polyplastics is poised to play a crucial role in shaping the future of manufacturing.

For more detailed information on this revolutionary advancement in thermoplastics, you can visit Polyplastics' official site.

Conclusion

In summary, Polyplastics Group's DURAST® Fine Powder technology is set to revolutionize the landscape of technical plastics manufacturing. By facilitating the effective use of high-performance resins in diverse applications, this innovative technology showcases Polyplastics' commitment to leading the industry towards a more efficient and effective manufacturing future.