Boway Alloy Unveils Innovative Materials at The Battery Show for Future Mobility

Introduction

Ningbo Boway Alloy Plate and Strip Co., Ltd. made waves during its debut at the Battery Show & Electric & Hybrid Vehicle Technology Expo, an event that took place from October 7 to 9, 2025, in Detroit. Known for being the largest gathering in North America focused on battery and electric vehicle technologies, this show provided Boway Alloy with a stellar platform to highlight its innovative material solutions designed specifically for new energy vehicles and intelligent driving applications.

Advancements in Material Solutions

Jason Zhang, the Technical Marketing Director for Asia-Pacific at Boway Alloy, emphasized the increasing demand in the North American market for the amalgamation of green computing and new energy solutions. He stated, "Looking ahead, we will continue to drive innovation in copper alloy materials and strengthen our role as a key materials solution provider in the global new energy supply chain, assisting customers in reducing costs and enhancing efficiency."

At Booth No.1944, Boway Alloy showcased a wide array of high-performance material solutions, particularly tailored for use in new energy vehicles. Electric vehicle connectors, often termed the "neural network" of these vehicles, are required to meet stringent standards pertaining to power density, heat resistance, and reliability. Boway Alloy's latest innovations focus on overcoming these challenges by improving strength, conductivity, thermal performance, and formability, thereby ensuring system efficiency and passenger safety.

Among their highlighted products, the alloy `boway 18160` stands out with a remarkable conductivity rate above 88% IACS, high-temperature resistance reaching 180°C, and yield strength surpassing 560 MPa. Its exceptional formability and durability make it particularly suitable for applications such as Pressfit terminals and high-voltage connector terminals, solving overheating issues and ensuring stable current flow.

On the other hand, `boway 42300` serves as a cost-effective alternative to traditional phosphor bronze for signal connectors, featuring a sustainable design with recyclable plating processes. This innovation not only helps in reducing material costs but also doubles conductivity compared to its predecessor C51900, ensuring robust resistance to stress relaxation and high-temperature softening.

Additionally, Boway Alloy introduced `boway 70318`, engineered to tackle miniaturization demands by enhancing elasticity and current capacity in compact terminals and relays. The `boway 70250` variant boosts crimping reliability in electronic control unit terminals. Addressing corrosion and resistance challenges presented by harsh environments, the pre-plated HDT/EPT+Reflow solution delivers resilient connector surfaces with reduced insertion force.

Innovations Beyond Automotive

The versatility of Boway Alloy's solutions extends into consumer electronics, presenting `boway 19920`, an ultra-high-strength, environmentally friendly alloy that achieves yield strengths of up to 1100 MPa. This makes it an excellent substitute for high-beryllium alloys—commonly used in grounding clips, PCI-E connectors, and thermal control components.

In the realm of construction machinery, `boway 51900` displays impressive potential, demonstrating excellent formability and compatibility with electroplating for complex stamping parts.

Tailored Solutions and Technological Integration

Beyond its impressive material range, Boway Alloy showcases advanced customization capabilities, offering tailored-shaped copper products that meet specific customer demands. Utilizing digital simulation technologies, the company significantly shortens the mold and process development cycle, effectively reducing the time to market.

Moreover, by incorporating AI technologies into its research and development processes, including knowledge graphs, simulations, and machine learning, Boway Alloy has crafted a vertical application model that streamlines development timelines from two to three years down to less than twelve months. This accelerated approach not only facilitates quicker validation and deployment but also addresses the modular and integrated design necessities of connector manufacturers.

Conclusion

The significance of Boway Alloy's participation in the Battery Show goes beyond mere exhibition; it underscores the company's commitment to innovating advanced material technologies while actively engaging with the North American market. By blending global innovation with localized strategies, Boway Alloy aims to position itself as a reliable partner for the rapidly growing electric vehicle and smart mobility sectors. The focus remains on supporting the industry in achieving greater efficiency and safety, ensuring a sustainable future in transportation.