#United States #Automotive Lighting #Kenosha #ASYST Technologies #Opti-Flex™ Cable

ASYST Technologies Launches the Opti-Flex™ Cable Adjuster

ASYST Technologies, a prominent player in the automotive lighting industry, has announced an exciting new product—the Opti-Flex™ Cable Adjuster. This innovative solution aims to tackle the challenges associated with headlamp aiming accessibility, particularly in vehicles where design spaces are becoming increasingly constrained.

The automotive industry has seen a significant evolution in headlamp designs, especially with the integration of advanced LED technology and more intricate vehicle shapes. As a result, Original Equipment Manufacturers (OEMs) and Tier 1 suppliers face mounting pressures to ensure precision in headlamp alignment while navigating limited access spaces. Traditional systems, based on stick-and-gear mechanics or flexible cables, often do not deliver reliable torque transmission or performance, leading to potential inconsistencies in headlamp aiming.

ASYST Technologies has stepped up to address these limitations with its new Opti-Flex™ Cable Adjuster. The device features a unique modular architecture that blends rigid and flexible components to provide optimal torque transfer coupled with enhanced routing capabilities. This hybrid design helps engineers achieve precise beam alignment even in complex lamp housing structures, effectively bridging the gap between restricted access and required aiming accuracy.

Scott Fladhammer, Director of Research and Development at ASYST Technologies, emphasizes the importance of this advancement, stating, "As headlamp designs become more compact and sophisticated, maintaining consistent aiming performance has become increasingly challenging. The Opti-Flex™ Cable Adjuster was engineered to give designers the access flexibility they need without giving up the precision and repeatability required for modern automotive lighting systems."

This innovative product is engineered not only for manufacturing efficiency but also to deliver high performance for end users. The Opti-Flex™ Cable Adjuster is versatile enough to cater to a wide array of headlamp and fog lamp applications, with the ability to be tailored to meet specific customer needs. In select vehicle architectures, it can also be paired with an ASYST Aiming Adjuster to add even greater stability and control.

Key Benefits of the Opti-Flex™ Cable Adjuster:

1. Improved Access: Offers better access to aiming mechanisms in compact or obstructed layouts, thereby enhancing usability for manufacturers and technicians.
2. Enhanced Torque Transfer: Designed to transfer torque more effectively compared to traditional flexible cable systems, resulting in more reliable performance.
3. Adaptable Routing: Capable of navigating complex lamp geometries, making it easier to implement in cutting-edge automotive designs.
4. Modular Design: Configurable with standard and custom input/output options, allowing for flexibility across different automotive applications.
5. Durable Materials: Features a corrosion-resistant stainless steel cable structure, ensuring longevity and reliability in various environments.

The Opti-Flex™ Cable Adjuster is now available for evaluation by OEMs and Tier 1 suppliers. For those interested in exploring the technical specifications and capabilities of this new product, additional information can be found on the ASYST Technologies website.

About ASYST Technologies: ASYST Technologies is well-known for its engineering prowess in automotive lighting components and plastic solutions. The company offers a comprehensive range of products, including manual adjusters, micro adjustment systems specifically for LED modules, and various customizable plastic assemblies. With decades of experience and close collaboration with OEMs, ASYST Technologies continually delivers innovative solutions that meet real-world design and manufacturing challenges that automotive clients face today.

For inquiries or further information regarding the Opti-Flex™ Cable Adjuster, potential customers can contact Brittany Pullen, Marketing Manager at ASYST Technologies.