Velo3D Solidifies Partnership with Amaero to Advance Metal Powder Standards
Velo3D Strengthens Collaboration with Amaero
In a notable advancement within the realm of additive manufacturing, Velo3D, Inc. has announced its continued strategic partnership with Amaero Ltd following a crucial milestone achieved in the qualification of metal powders. This announcement comes fresh on the heels of successful testing conducted by Auburn University’s National Center for Additive Manufacturing Excellence (NCAME) which validates Amaero's C103 Niobium and Ti-6Al-4V Titanium powders.
Celebrating Milestones in Material Qualification
The collaboration between Velo3D and Amaero is underpinned by the rigorous qualification processes essential for ensuring that materials meet industry standards for additive manufacturing. NCAME's independent testing verified that Amaero's C103 powder complies with ASTM F3635 Class B specifications after undergoing an intensive 2200°F niobium heat treatment cycle. Similarly, the Ti-6Al-4V powder has been proven to meet both AMS7015 and ASTM F3001 standards, marking a significant achievement in material readiness for advanced applications.
Dr. Arun Jeldi, CEO of Velo3D, expressed enthusiasm about this milestone, stating, "This achievement illustrates the strength of the partnership between Amaero Ltd and Auburn University. Their joint efforts exemplify that Amaero’s powders conform to the rigorous standards of the additive manufacturing industry. Thanks to Amaero's accelerated work, we are set to receive over 1,000 kg of Niobium and Titanium powder by the end of Q3 CY2025, which will be pivotal for key projects in the aerospace and defense sectors."
The Future of Additive Manufacturing
Hank J. Holland, Chairman and CEO of Amaero, added his perspective on the significance of such a partnership. He highlighted the necessity of fostering a resilient domestic ecosystem in metal additive manufacturing, emphasizing the importance of scalable powder production and high-performance parts for national security applications. He mentioned, "The establishment of advanced atomization technology for refractory and titanium alloys positions Amaero to bolster the U.S. industrial base effectively."
With the foundational qualification successfully completed, Velo3D is now poised to initiate material validation and printing trials utilizing its Sapphire printer systems. This process will ensure full integration into Velo3D’s production workflows, further emphasizing the commitment to establishing a secure and reliable U.S.-based additive manufacturing supply chain, essential for supporting high-demand aerospace and defense initiatives.
Understanding Velo3D and Amaero
Velo3D stands at the forefront of metal 3D printing technology, enabling groundbreaking advancements in how high-value metal components are manufactured. Traditionally, challenges associated with legacy metal additive manufacturing have limited its application and restrictiveness. However, Velo3D has transcended these limitations, providing engineers the freedom to design and produce parts previously deemed impossible.
Their offerings range from print preparation software (Flow) to a family of Sapphire printers and a quality control system known as Assure, all powered by the proprietary Intelligent Fusion manufacturing process. The first Sapphire system was delivered in 2018, and since then, Velo3D has emerged as a key partner for industry leaders, including SpaceX, Honeywell, and Honda, earning accolades such as Fast Company’s Most Innovative Companies for 2024.
Amaero, on the other hand, operates as a key player in the domestic market, focusing on the production of high-value refractory and titanium alloy powders specifically for the defense, space, and aviation sectors. They have integrated cutting-edge gas atomization technology to maximize efficiency in powder production. By ensuring a secure supply chain for essential materials, Amaero plays a vital role in addressing the needs of industries reliant on additive manufacturing.
Conclusion
The advancements made through the collaboration of Velo3D and Amaero represent a significant step towards reinforcing the foundation of U.S. domestic manufacturing capabilities in the context of metal 3D printing. As the partnership unfolds, it promises to deliver innovative solutions that will support future endeavors in the aerospace and defense sectors, ensuring that the U.S. remains at the forefront of additive manufacturing innovation.