#Japan #Skypod #Yachiyo #Menicon #Fukuyama Transport

Introduction

In a groundbreaking move for the logistics industry in Japan, Menicon, a leading manufacturer of contact lenses, and Fukuyama Transport, a prominent logistics provider, have announced the adoption of the next-generation Skypod automation solution. This decision stems from the collaboration between four key players: Menicon, Fukuyama Transport, IHI Logistics Industrial Systems, and Exotec Nihon. Together, they aim to enhance logistics efficiency at the Menicon-focused distribution center located in Yachiyo City, Chiba Prefecture.

What is Skypod?

Skypod is an advanced warehouse automation solution featuring multidirectional robots capable of navigating in three dimensions. These robots are designed to pick products and deliver them directly to workers, vastly improving storage efficiency, shipping speed, and operational quality compared to traditional, manual methods. The next-generation Skypod, set to be operational by late 2026, boasts enhancements in shipping processing capability by up to 50% and storage density by approximately 30% compared to its predecessor.

Automation Features

The implementation of Skypod goes beyond mere labor saving. It optimizes the shipping order based on priority and delivery routes, integrates seamlessly with both e-commerce and retail operations, and supports a modular design for gradual expansion and increased uptime. Thus, it addresses the burgeoning operational demands while enhancing service levels, especially during peak periods.

Addressing Labor Shortages

Menicon and Fukuyama Transport's decision to incorporate the next-generation Skypod aligns with expectations of increased logistics demand due to Menicon's new factory in Malaysia scheduled to start operations in the second half of the fiscal year ending March 2026. This move also anticipates future labor shortages, enabling a transition toward more automated and efficient operations.

Collaboration and Future Goals

The partnership between IHI Logistics Industrial Systems and Exotec, established in 2021, aims to provide innovative solutions that solve customer challenges while promoting business growth. IHI Logistics plays a pivotal role in overseeing the entire project, from engineering and installation to after-sales support, while Exotec focuses on transforming traditional warehouse operations into more profitable ventures through automation.

Implementation Details

• - Facility Name: Fukuyama Transport Co., Ltd. Chiba Yachiyo Branch
• - Location: 2nd Floor, 1353-4 Kamitakano, Yachiyo City, Chiba Prefecture
• - Storage Bin Count: 10,810 bins
• - Robot Count: 73 units
• - Main Use: Picking warehouse products

Comments from Company Leaders

Menicon's Director of Supply Chain Management, Toshiyuki Kato, expressed enthusiasm about how the Skypod will enhance operational efficiency and support sustainable logistics. Amid rising e-commerce demands, Menicon's subscription service, which serves over 1.3 million members, necessitates rapid delivery capabilities, especially during peak times. The introduction of Skypod is expected to alleviate labor burdens and improve accuracy and speed in warehouse tasks.

Fukuyama Transport’s Executive Officer, Hiroyasu Yamazaki, emphasized how leveraging Skypod's cutting-edge technology will enable them to tackle labor shortages and rising personnel costs, thus providing robust logistical support as Menicon plans to expand its business.

IHI Logistics’ Sales Department Director, Masami Seki, noted the privilege of introducing Japan's first next-gen Skypod to Menicon's new site, highlighting the unprecedented speed and flexibility this robotics solution offers. He affirmed the project’s potential to create new value in the logistics sector through a comprehensive service approach.

Exotec’s Asia Pacific President, Ryuu Tachiwa, expressed pride in collaborating to bring this innovative Skypod system to Japan, underscoring its significance for optimizing overall logistics while supporting the steady supply of healthcare products.

Conclusion

The collaborative efforts among Menicon, Fukuyama Transport, IHI Logistics, and Exotec symbolize a major step toward modernizing warehouse operations in Japan. This initiative is set to not only improve efficiency but also establish a robust framework for sustainable logistics, catering to the demands of a rapidly evolving market.

For further details, visit Menicon, Fukuyama Transport, IHI Logistics, and Exotec.