#USA #Las Vegas #Cadonix #smartBuild #wire harness

Introduction to smartBuild

In a significant leap for manufacturing technology, Cadonix, a notable player in the ReBuild Manufacturing sector, has unveiled its innovative platform, smartBuild. Designed specifically to modernize the wire harness production process, smartBuild leverages artificial intelligence to provide a fresh approach to assembly efficiency.

Debuted at the WHMA Annual Global Leadership Summit in Las Vegas, smartBuild represents a substantial advancement over traditional manufacturing methods. Instead of relying on paper-based instructions and fragmented processes, this AI-first manufacturing solution offers guided digital assembly tools, integrated testing, and cloud-based traceability. The result? An impressive increase in production margins by 2-6% and up to 40% faster production times.

Overcoming Industry Challenges

Wire harness manufacturers have long grappled with numerous challenges, including sluggish formboard revision processes, inconsistent build quality, and lengthy technician training cycles. SmartBuild addresses these persistent issues head-on. By creating a connected, design-driven workflow that seamlessly converts Arcadia wire harness designs into intuitive digital assembly aids, smartBuild enhances operational efficiency and reduces the likelihood of human error. Furthermore, it generates animated, step-by-step instructions and automated testing programs per design, making the assembly process simpler and more accurate.

As Kishore Boyalakuntla from Cadonix notes, “smartBuild delivers manufacturing guidance the way technicians actually work. It removes ambiguity from every step, collapses lead times, and gives leaders a single source of truth across stations, facilities, and programs.”

Digital and Hybrid Build Stations

The flexibility of smartBuild allows it to function as a fully digital or hybrid build station. This versatility enables manufacturers to modernize without disrupting their established workflows. Digital build stations use large monitors to project full-scale virtual formboards, effectively eliminating the need for printed materials. Conversely, hybrid stations integrate digital instructions and testing into existing physical boards, bridging the gap between old and new methodologies.

Additionally, every action, revision, and test result performed using smartBuild is captured in the cloud. This cloud-based strategy ensures complete audit-ready traceability across wires, connectors, and splices, which is crucial for maintaining quality control in production environments.

Measurable Impacts on Production

Early adopters of smartBuild have reported significant improvements. One global manufacturer within the utility equipment sector, serving over 100 countries, transitioned from physical formboards to smartBuild's cutting-edge digital platform. This shift has led to increased flexibility and reduced production times on the factory floor. Thanks to smartBuild’s guided digital assembly and at-station testing, this company has recorded a remarkable 25% decrease in harness build times and drastically shortened training periods from weeks to just days. Furthermore, they have eliminated costs associated with formboard storage and printing, resulting in savings of $70,000 to $90,000 annually.

One Control Systems Engineer at this global utility equipment manufacturer remarked, “smartBuild lets us put junior operators on complex harnesses, not just our veterans. It gives us real flexibility in how we utilize our technicians.”

Conclusion: Embrace smartBuild Today

SmartBuild represents a transformative opportunity for manufacturers seeking to enhance their productivity and streamline their processes. By connecting the advanced Arcadia wire harness designs directly to manufacturing operations through guided assembly, validation, and reporting, Cadonix has positioned smartBuild as an essential tool for modern manufacturing.

Manufacturers eager to witness the capabilities of smartBuild can see it firsthand at booth 513 during the WHMA Annual Global Leadership Summit in Las Vegas or visit the Cadonix website for more details.

About Cadonix

Cadonix is a leader in providing cloud-based software and hardware solutions that aid engineers and manufacturers in designing and producing wire harnesses for next-generation products. With a commitment to quality and innovation, Cadonix integrates its solutions into existing workflows to facilitate quicker adoption and enhanced output quality.