#Japan #Tokyo #DX Support #HIOS #Visual Sensei PRO

Hios Introduces Groundbreaking DX Support Package for SMEs

Hios Co., Ltd., a manufacturer of industrial electric drivers based in Sumida, Tokyo, has just launched a revolutionary one-stop DX support package aimed at small to medium-sized manufacturers facing challenges in quality stability and digital transformation. As manufacturing plants grapple with issues such as human error leading to quality inconsistency and misalignment with DX initiatives, this new package offers a comprehensive solution.

Many manufacturers report feeling overwhelmed by the complexities of initiating digital transformation. They often express confusion about where to start, a lack of know-how, and concerns about selecting the right vendors. Additionally, the burden of applying for subsidies and the lengthy process involved in training new employees and on-the-job training add to their challenges. Hios’s new support package combines real-time assessment of fastening results with the digitalization of work procedures, enabling both quality stability and process visualization. This one-stop solution covers everything from conceptual planning and implementation to operation stabilization and subsidy utilization support.

Real-time Assessment Alongside Work Processes

The cornerstone of this support package is Hios’s DX driver, known as the “Skilled Worker Driver,” developed with the concept of empowering anyone to perform like a master craftsman. Screw fastening processes, though increasingly influenced by automated robots and advanced FA technologies, still rely heavily on the skills and experience of human operators. Issues such as misaligned screws, loose fastenings, and other faults can directly jeopardize the final product's quality. The Skilled Worker Driver automatically counts the motor's rotation pulse and accurately detects fastening anomalies in real time, alerting operators accordingly. This method not only strengthens quality management through robust traceability but also creates a reliable work environment by documenting all fastening data, facilitating an intricate tracking system.

Visual Manuals to Enhance Standardization and Training Efficiency

In addition to hardware, Hios has partnered with Sankei Electric Co., Ltd. to utilize their ‘Visual Sensei PRO’, a software tool developed to address inconsistencies in work procedures and quality control in electronic component manufacturing. This visual manual software, based on hands-on production experience, standardizes and digitalizes work steps to negate dependency on individual skills or experience. By creating a consistent environment where tasks can be performed to the same quality standard, regardless of the operator's level, the software effectively supports both training and productivity while reducing the burden on trainers.

Building Solid DX Foundations with System Integrators (SIers)

Another critical element of the DX support package includes collaborations with experienced SIers, who formulate user-centric DX systems based on feedback gathered from manufacturers. They oversee everything from planning and designing to building the systems necessary for successful digital transformation. Moreover, SIers ensure that once systems are in place, they provide ongoing support for effective operations, bridging the gap between mere system implementation and creating a sustainable, continuously utilized digital transformation foundation.

Streamlined Support from Subsidy Application to Implementation

One of the standout features of Hios’s offering is its inclusive approach to subsidy acquisition. They assist manufacturers in identifying challenges through on-site assessments, crafting DX plans, selecting suitable subsidies, managing the application process, and supporting post-implementation operations. This systematic support particularly alleviates the burden of subsidy applications—an often complex process for SMEs—by utilizing expert partners, thus smoothing the overall path for effective digital transformation.

In conclusion, Hios is committed to transforming the manufacturing landscape for SMEs by introducing innovative solutions that enhance quality and operational efficiency through digital transformation. The combination of cutting-edge technology and expert guidance represents a significant stride toward achieving competitive advantage in a rapidly evolving industrial environment.