Sciaky, Inc. to Manufacture Over 700 Pounds of Inconel 718 for Power Generation

A Leap Forward in Additive Manufacturing

Sciaky, Inc., a prominent subsidiary of Phillips Service Industries, has secured a significant contract that underscores its leadership in the industrial metal 3D printing sector. The company will be producing over 700 pounds of Inconel 718 parts, vital for a power generation project. With its state-of-the-art Electron Beam Additive Manufacturing (EBAM™) technology, Sciaky promises not just quantity, but also superior quality and efficiency in production.

Inconel 718 is a high-performance nickel-chromium alloy recognized for its exceptional strength and resistance to extreme environments, making it a preferred choice in industries such as aerospace, oil and gas, and power generation. This contract represents a leap forward for Sciaky, which has consistently pushed the boundaries of manufacturing capabilities.

Production Efficiency

One of the standout features of Sciaky’s EBAM technology is its impressive deposition rate of approximately four pounds of Inconel 718 per hour. This pace is notably faster when compared to traditional laser and arc methods, which tend to operate at significantly lower rates. President Scott Phillips emphasized the advantages of their technology, stating, "Our additive manufacturing technology not only enhances production speed but also improves material properties through precise control of the deposition process."

The advanced technology used by Sciaky allows for the production of large components, varying in size from 8 inches to over 20 feet. The speed and efficiency of EBAM enable manufacturers to save time and costs, which can lead to significant advantages in competitive markets.

Innovations in Quality Control

At the core of Sciaky's EBAM process is the IRISS® (Interlayer Real-time Imaging and Sensing System), which represents a pioneering innovation in metal 3D printing. This unique control system provides real-time monitoring and self-adjustment during the metal deposition process. By ensuring that every aspect of the print is controlled and documented, Sciaky guarantees consistency in part geometry, mechanical properties, and metal chemistry in every production cycle.

This precise control is especially crucial when dealing with complex parts that require impeccable integrity, such as those used in power generation applications. The company’s commitment to quality is reflected in its rigorous standards that match or exceed the demands of its clientele.

Long-term Impact

The successful execution of this contract is set to enhance Sciaky's reputation as a frontrunner in the additive manufacturing landscape. Although specific details regarding the end-use of these Inconel 718 components cannot be revealed, the impact on power generation technology will be substantial.

As more industries begin to recognize the advantages of 3D printing, especially with materials like Inconel 718, Sciaky is poised to play a pivotal role in driving innovation and efficiency in complex manufacturing processes.

With the increasing demand for advanced materials in cruel environments, Sciaky's production capabilities will likely attract more attention, solidifying its position as a trusted supplier of additive manufacturing solutions. The use of EBAM technology for producing high-performance materials not only enhances the physical properties of the final products but also aligns with the industry’s shift toward more efficient and sustainable manufacturing practices.

Conclusion

As the landscape of manufacturing continues to evolve, Sciaky, Inc. remains at the forefront. Its pioneering efforts in 3D printing with high-performance alloys like Inconel 718 demonstrate the potential for significant advancements in production speed, efficiency, and quality. With a growing portfolio and a focus on cutting-edge technology, Sciaky is set to make lasting contributions to the future of power generation and other critical industries.