#USA #BorgWarner #Auburn Hills #REEV #Integrated Drive

BorgWarner's Significant Contract for Integrated Drive Solutions

BorgWarner, a leader in innovative and sustainable mobility solutions, has announced a notable contract with a leading original equipment manufacturer (OEM) in North America. This collaboration will see the delivery of a cutting-edge 800-volt integrated drive module (iDM) and a generator module that incorporates a dual inverter. The new technology is set to be implemented in a line of range-extended electric vehicle (REEV) trucks and large SUVs, with production anticipated to kick off in 2029.

The agreement signifies a major milestone for BorgWarner as it introduces the next-generation Viper power module, which underpins the robustness of their propulsion capabilities both in North America and globally. This development not only embodies performance innovation but also emphasizes BorgWarner's dedication to efficiency and sustainability in modern automotive solutions.

Features and Benefits of the Integrated Drive Module

The newly designed 800-volt iDM functions as a compact, two-in-one drive module. It features an integrated induction electric machine pair with a gearbox aimed at enhancing hybrid or electric vehicle applications. The generator module is equally impressive, featuring a permanent magnet electric machine along with a dual inverter affixed directly to the internal combustion engine (ICE). This configuration dramatically extends the operating range for the vehicle platforms involved, balancing the benefits of electric mobility with the traditional advantages of ICE when necessary.

Dr. Stefan Demmerle, Vice President of BorgWarner Inc. and President and General Manager of BorgWarner PowerDrive Systems, highlighted, “This business win showcases our breadth in the propulsion space in North America. Our innovative design and manufacturing capabilities allow us to deliver a comprehensive range of high-performing and efficient drive systems.” He also expressed gratitude for the ongoing strong collaborative partnership with the respected OEM, marking a significant step forward in electrified mobility.

Rising to Performance Needs in Challenging Spaces

A critical aspect of the development concerning the integrated drive and generator modules was adhering to the OEM’s high performance standards while accommodating the limited space alongside the ICE. The BorgWarner team successfully created a compact solution, integrating a highly efficient and torque-dense induction electric machine within the iDM. Notably, this induction machine eliminates the prerequisite for permanent magnets, thereby reinforcing a resilient supply chain.

In the generator module, the development of an optimized dual inverter design was enabled through next-generation Viper power switch technology. This proprietary design not only reduces size and cost but also maximizes system efficiency, addressing contemporary challenges in performance without compromising on reliability.

A Legacy of Transformation

For over 130 years, BorgWarner has been at the forefront of transformative mobility innovation, consistently delivering solutions that contribute to a cleaner, healthier, and safer world. The introduction of these advanced modules marks yet another chapter in the company's journey towards achieving greater sustainability in the automotive industry. As the landscape of mobility continues to evolve, BorgWarner remains committed to providing innovative technologies that meet the needs of today's and tomorrow's vehicle manufacturers and consumers.

In conclusion, this significant contract not only reinforces BorgWarner’s commitment to innovation and sustainability but also sets a benchmark for future technological advancements in the mobility sector. With production slated to begin in 2029, the industry awaits the transformative impact of these integrated solutions on the electrification of vehicles. For more updates, stay tuned to BorgWarner as they lead the charge towards a sustainable automotive future.