#Germany #Munich #Leetx #Assembly Technology #EcoMove

Leetx Introduces EcoMove: Revolutionizing Press-Fit Station Integration

In the realm of automated manufacturing, especially in the assembly sectors of automotive and industrial applications, a common obstacle is the integration of various components like motors, controllers, and sensors. This task can consume anywhere from 40 to 100 hours, presenting multiple complexities such as sourcing from diverse vendors and writing custom PLC force-control code.

This integration challenge has now been addressed by Leetx, a notable player in the industrial fastening and assembly technology industry. They recently launched the EcoMove, a smart electric cylinder designed specifically to facilitate easier and more efficient integration of automated press-fit stations.

What is EcoMove?

EcoMove is a robust electric cylinder that combines a mechanical body, servo drive, controller, pressure sensor, and visualization software into a single unit. This innovative all-in-one approach eliminates the need for assembling various components from multiple suppliers, effectively providing a solution that is both standardized and reliable.

Unlike traditional systems that require extensive integration efforts—inputting significant amounts of labor and risking non-standardized assembly—EcoMove can be set up in about two hours. This efficiency drastically reduces both the time and labor costs associated with system integration.

Key Features of EcoMove

EcoMove is designed to cover a wide force range from 10 to 60 kN. Depending on the application, users can select stroke options of 150 mm and 350 mm. The system is versatile enough to support various processes including press-fitting, riveting, spring testing, bending, and straightening across not just automotive fields, but also for EV batteries and general industrial automation lines. Here are some of the notable features that EcoMove brings to the table:

• - Real-time Monitoring: Offers force-displacement monitoring with pass/fail judgments for each cycle, ensuring an efficient quality control process.
• - Adaptive Control: Maintains an adaptive speed control mechanism that prevents force overshoots from going beyond 2%.
• - Rapid Changeover: Stores up to 32 process programs, allowing for quick changes between tasks without extensive downtime.
• - Standardization: Supports multiple industrial bus protocols along with standard I/O functionalities, catering to a broad range of integration needs.
• - Sustainability: Values energy efficiency, with 20 times lower energy consumption compared to traditional hydraulic systems, alongside a reduced noise level of 75 dB.

Enhanced Manufacturing Processes

Leetx has developed all core modules of EcoMove including the mechanical structure, control system, and software within its R&D centers located in Shanghai and Wuxi. Components are precisely manufactured in their own machining facilities ensuring high standards of quality and performance.

Samuel Chen, the Head of Overseas Business at Leetx, highlighted the challenges faced by system integrators when working with disparate components often leading to assemblies lacking standard quality assurance and data traceability. EcoMove addresses these concerns by providing a fully integrated solution that allows engineers to shift their focus from tedious component integration to achieving impactful application outcomes.

Furthermore, the unit has received CE certification, affirming its compliance with European health, safety, and environmental protection standards, and is now available for purchase. For European clients, Leetx offers support through its subsidiary located in Germany, ensuring ease of access and assistance.

Conclusion

The introduction of the EcoMove electric cylinder is set to transform the approach that manufacturers take towards automated assembly processes, promoting efficiency, reliability, and sustainability. As the demand for precision and speed in manufacturing continues to escalate globally, solutions like EcoMove will play a pivotal role in ensuring that manufacturers keep pace with industry advancements while maintaining high standards of quality and operational efficiency.