Agematsu Electronics Enhances Quality Control with Tebiki's Video Training Systems

Introduction

Agematsu Electronics, a manufacturer of automotive parts based in Kiso, Nagano, has recently implemented a revolutionary video training system called "tebiki" from Tebiki Co., Ltd., headquartered in Shinjuku, Tokyo. This innovative system is aimed at enhancing workplace efficiency, especially among deskless workers.

Background

Founded in a region known for its craftsmanship, Agematsu Electronics specializes in producing a variety of automotive components, including USB jacks, e-latches, antennas, and various metal parts related to battery packs and plug-tight designs. However, the company faced persistent challenges with quality control, particularly during the painting process where defective items often slipped through to the assembly line.

Confronting this issue, Agematsu Electronics reevaluated their inspection methods and environments, leading to a significant reduction in overlooked defects. They then sought to extend the successful practices used in their assembly line to the painting process, where they opted to implement the tebiki video training system. This system provides educational videos that clarify inspection procedures, particularly useful for foreign workers who might struggle with traditional instruction methods.

Implementation of Tebiki Video Training

With the introduction of the tebiki video training system, Agematsu Electronics started creating video manuals focused on inspection tasks. This feature not only helped in educating the workers comprehensively but also ensured that everyone followed the set procedures diligently. Consequently, the rate of overlooked defects dropped dramatically, reflecting the effectiveness of the new training approach.

Moreover, the system has sparked a wave of revitalization in internal communication. Employees reported a noticeable reduction in language barriers that previously hindered interaction with their foreign colleagues. With the new video manuals, teams have enjoyed increased collaboration and a warmer atmosphere, filled with smiles and positivity.

Tebiki Video Training System

The tebiki video training system is crafted particularly for deskless workers operating in manufacturing, logistics, dining, caregiving, and various other service sectors. Built on the insights gained from leading a food factory, the system is designed to minimize complications. Its user interface (UI) is intentionally straightforward, empowering everyone to create and edit videos seamlessly.

The process enables workers to simply record their on-the-job training (OJT) sessions using smartphones, which automatically generate subtitles through speech recognition technology. Users can easily edit the footage by removing scenes, pausing videos, adding voiceovers, or inserting graphics. The system even facilitates automatic translation, making it accessible for a diverse workforce.

Additionally, the platform offers features for real-time tracking of employés' proficiency levels, visualizing who has mastered which tasks characterized in the training videos. This significantly enhances staff management and ensures everyone is aligned with the quality standards required by the company.

About Tebiki Co., Ltd.

Tebiki Co., Ltd. is on a mission to revolutionize the workplace for deskless workers by developing support systems designed for their unique environments. Their offerings include the tebiki video training system, allowing easy creation of video manuals while providing insights into viewing data and proficiency levels. This supports improvements in workplace KPIs such as safety, quality, and efficiency.

By combining innovative technology with practical training solutions, Tebiki aims to empower businesses like Agematsu Electronics to tackle the contemporary challenges faced in production and quality assurance.