#USA #Charlotte #SPX FLOW #SteamRecycle #UHT Processing

SPX FLOW Introduces SteamRecycle™ for UHT Processing

SPX FLOW, recognized as a pioneer in ultra-high temperature (UHT) processing solutions, has unveiled a groundbreaking technology named the SteamRecycle™ system. This innovative solution is designed to recycle 100% of the steam used during the UHT infusion process, marking a significant advancement in sustainable food production.

The Problem with Traditional UHT Systems

Traditionally, UHT processing requires a continual supply of fresh steam, which not only increases resource consumption but also contributes to higher greenhouse gas emissions. For industries focused on dairy, nutritional, and plant-based beverages, these challenges have become especially pronounced as they strive to balance cost efficiency with sustainability commitments.

According to SPX FLOW, the new APV® Infusion UHT featuring SteamRecycle™ eliminates the reliance on fresh steam after the initial startup. This ability enables producers to significantly cut down on their carbon dioxide emissions by as much as 1,000 tons annually, a substantial reduction calculated based on 6,000 operating hours per year. Additionally, it achieves a decrease in water recirculation by up to 33 m³/h compared to conventional systems.

How SteamRecycle™ Works

The SteamRecycle™ system employs a closed-loop mechanism that makes use of mechanical vapor compressors. The system efficiently captures low-pressure steam that would otherwise be wasted, converting it into high-pressure steam suitable for reuse within the UHT process. As a result, this process not only enhances thermal efficiency but also preserves the superior product quality that UHT processing is known for, including gentle product handling and extended run times.

Unlike traditional systems, which often face challenges related to energy consumption and emissions, the SteamRecycle™ system is engineered to improve sustainability without compromising on quality. The focus on reusing steam delivers multiple benefits:

• - Complete steam recycling: This ensures that all generated steam is recaptured for further use, markedly reducing fresh steam requirements.
• - Lower energy and resource usage: Enhanced energy efficiency directly translates into reduced operational costs and a diminished environmental footprint.
• - Quality maintenance: By retaining the essential characteristics of UHT processed products, producers can maintain product excellence while being environmentally responsible.

Integration and Reliability

One of the standout features of the SteamRecycle™ system is its ease of integration, making it suitable for incorporation into both existing and new APV Infusion UHT systems. SPX FLOW emphasizes the rigorous testing the technology has undergone to ensure stable performance, a hygienic design, and the ability to consistently deliver high-pressure steam up to 5 bar. Moreover, producers can expect a return on investment (ROI) within approximately four to five years, depending on local steam and energy prices.

Commitment to Sustainability

Gerard Lang, VP of Process Solutions Strategy at SPX FLOW, highlighted the company's dedication to addressing the operational challenges faced by producers. He stated, “SPX FLOW understands the challenges dairy, nutritional and plant-based producers face in producing great-tasting products while reducing operating expenses and maintaining sustainability commitments.” This innovative approach through steam recycling not only supports cost efficiency but also aligns with broader environmental goals essential in today's market.

Conclusion

The launch of the SteamRecycle™ system represents a significant step towards a more sustainable future in food and beverage production. As industries prioritize sustainability and efficiency, SPX FLOW's new technology offers a practical solution that helps producers meet their goals while minimizing environmental impact. With operations spread across over 25 countries and sales in more than 140 countries, SPX FLOW continues to lead in innovative and sustainable process technologies.

For more information about the SteamRecycle™ system and its applications in UHT processing, visit SPX FLOW's official website.