#USA #Canton #SprayWorks Equipment #Spray Foam #Rig Maintenance

Essential Maintenance Habits for Spray Foam Rigs in 2025

SprayWorks Equipment has recently shared valuable insights for spray foam contractors looking to maximize the lifespan of their rigs. As equipment costs continue to surge, there’s an urgent need for proactive maintenance routines that mitigate those expenses. Based on input from their dedicated service and training teams, SprayWorks has compiled a list of critical practices that can help safeguard equipment and ensure smooth operations.

1. Inspect Hoses and Connections Weekly

Routine checks on hoses and connections are vital to identify potential leaks and loose fittings early. Addressing these issues promptly can help maintain consistent pressure and prevent unnecessary downtime.

2. Maintain Proper Moisture Control

Moisture can wreak havoc in chemical lines, so it's crucial to regularly check desiccant filters and drum lids. This ensures that chemical integrity is maintained and reduces the risk of operational disruptions.

3. Clean Guns and Filters Daily

To ensure uniform spray patterns and prevent material build-up that can harm proportioners, daily cleaning of guns and filters is essential. This minor task can significantly affect performance.

4. Check Generator Load and Oil Levels

Before each job, monitor the power source, including checking the generator load and oil levels. This practice minimizes the risk of unanticipated shutdowns during critical operations.

5. Schedule Professional Service Annually

An annual inspection from certified technicians can help discover hidden issues and optimize performance. It’s an investment that ensures longevity for your equipment.

6. Changing DOP Regularly

DOP (Dehydrated Oil Patterns) filters should be replaced promptly when they show signs of discoloration. Doing this weekly, at a minimum, helps maintain air quality and protects your system from contamination.

7. Properly Clean and Assemble Your Spray Gun

Incorrect assembly, like putting side seals in backwards or failing to grease o-rings, often leads to frequent operational problems. Ensure that all parts are properly cleaned and assembled to avoid these issues.

8. Keep Material Warm

To achieve consistent spray performance, maintain the appropriate temperature for your materials. Using drum heaters or heated storage is advisable, especially in colder climates, to prevent material from thickening or clogging equipment.

9. Avoid Over-Pressurizing Your Machine

Operating above the manufacturer’s specified pressure can damage critical components. Always adhere to recommended limits to ensure even material application and extend equipment life.

10. Take Care of Your Hoses

Hose damage is not only common but can also lead to expensive repairs. Avoid twisting, driving over, or sharply bending hoses. Regularly inspect insulation and replace sections that have worn down; this will mitigate leaks and enhance performance.

Brian Sauter, Technical Services Manager at SprayWorks Equipment, emphasizes the importance of these maintenance habits, stating, "Simple checks can prevent extensive damage, dramatically increasing the lifespan of your rig and saving you money in the long run."

For additional resources, contractors can visit the SprayWorks Equipment blog and YouTube channel, where expert tips and maintenance resources are readily available.

About SprayWorks Equipment

As a premier provider of spray foam and polyurea equipment, SprayWorks Equipment is committed to delivering high-quality solutions, backed by decades of industry expertise. Their comprehensive range of products and training is designed to enhance job site performance and safety. For more information, visit their website at SprayWorksEquipment.com or call (330) 587-4141.