ZwitterCo, a global leader renowned for its cutting-edge membrane solutions, has recently launched its Evolution membrane line, poised to transform the dairy and food processing sectors significantly. These next-generation membranes are designed specifically to help companies enhance productivity, cut cleaning costs, and meet sustainability objectives without necessitating any alterations to their existing systems.
In an industry where every second counts, prolonged daily cleaning processes can consume valuable production time, leading to increased chemical use and water demand. At the heart of the Evolution membranes is ZwitterCo’s proprietary zwitterionic chemistry, which endows them with anti-fouling properties and allows them to regain full performance through a streamlined cleaning program. This innovative feature enables food processors to clean more efficiently, use fewer chemicals, and reclaim over an hour each day, either for additional production or other high-value tasks.
According to Jon Goodman, Vice President of ZwitterCo for food processing and specialties, "Dairy processors often search for the next big thing. The Evolution membranes from ZwitterCo provide that answer." He emphasizes that these patented anti-fouling membranes represent a significant leap in cleanability and performance—essentially a technological evolution in membrane applications.
Available in ultrafiltration, microfiltration, and reverse osmosis configurations, Evolution membranes can seamlessly replace traditional sanitary spiral membranes. This integration is designed to be hassle-free, requiring no hardware modifications, allowing businesses to save on operational costs and time.
Initial users have reported remarkable benefits, with Evolution RO membranes demonstrating substantial improvements in effluent concentration and wastewater treatments at whey processing facilities. These early adopters have successfully removed the enzymatic phase from their cleaning protocols, thereby reducing overall cleaning costs by over 50% and water consumption by more than 30%. Furthermore, they’ve gained an additional hour for each cleaning step eliminated from the process, greatly enhancing operational efficiency.
ZwitterCo's Evolution membranes set a new benchmark for operational efficiency and sustainability. This technology promises manufacturers not only improved productivity but also a steadier flow curve essential for continuous operations. The anti-fouling nature of ZwitterCo’s membranes revolutionizes the approach to cleaning and stabilizes flow rates, making cleaning faster and less resource-intensive. Main advantages include:
- - Improved productivity with a more stable flow curve,
- - Increased production time as reduced cleaning cycles free up hours each week,
- - Lower cleaning expenses as Evolution membranes can eliminate costly cleaning steps,
- - Enhanced sustainability through lower chemical, water, and energy use, and reduced wastewater output,
- - Simple integration into existing systems, as all Evolution elements directly replace standard sanitary spirals without the need for new capital investment.
To ease adoption and mitigate implementation risks, ZwitterCo offers two flexible purchasing models based on financial strategies. The first option is a traditional purchase, ensuring ownership and peace of mind with a strong industry warranty, assuring long-term reliability. The second is a subscription model, designed to provide an initial low investment and a process guarantee that includes membrane replacements at ZwitterCo's expense. This subscription approach aims to simplify cost management while guaranteeing performance.
ZwitterCo is celebrated as a global leader in membrane solutions for challenging separations, empowering industries to tackle complex wastewater processes, purify water for reuse, and maximize efficiency in food processing applications. The company's groundbreaking zwitterionic chemistry provides membranes with unprecedented resistance to fouling, overcoming one of the oldest limitations of conventional filtration. With solutions trusted by manufacturers in over 20 countries across the food and beverage, agriculture, and industry sectors, ZwitterCo is dedicated to helping its clients achieve ambitious sustainability and growth targets.
For media inquiries, contact Christy Harner, Vice President of Marketing, at [email protected]