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DSC® Introduces the Revolutionary DURAPONTEX® L-TAC Foam Technology for Sustainable Footwear

DSC® Unveils DURAPONTEX® L-TAC: A Low-Temperature Foam Innovation

In a significant advancement for sustainable manufacturing, DSC®, a revered leader in high-performance foam development, has launched DURAPONTEX® L-TAC, a groundbreaking foam technology aimed at revolutionizing the footwear industry. This innovative product marks a pivotal shift towards greener production practices without compromising on quality or performance.

What is DURAPONTEX® L-TAC?

DURAPONTEX® L-TAC is meticulously engineered to mold at a much lower temperature of 120°C, as compared to traditional foams that require processing temperatures ranging from 160°C to 190°C. This lower temperature capability ensures that sensitive textile materials, including delicate fabrics like leathers and specialized synthetics, remain undamaged and maintain their integrity during the manufacturing process. With the launch of L-TAC, designers now have the flexibility to explore a wider variety of materials in their creations, thus enhancing creativity and innovation.

Environmental Impact and Energy Efficiency

One of the standout features of DURAPONTEX® L-TAC technology is its commitment to reducing environmental impact. DSC®’s rigorous internal testing has revealed that utilizing this foam can lead to a 50% reduction in energy usage and carbon emissions for each pair produced. In practical terms, this translates to an impressive savings of approximately 11,000 kilowatt-hours (kWh) during the production of a million insoles. This energy conservation is equivalent to powering 300 households for an entire month, exemplifying the technology's potential for broader sustainability efforts in the footwear industry.

Seamless Integration into Manufacturing Processes

Industry players will be delighted to know that integrating DURAPONTEX® L-TAC into existing production lines requires no new machinery or significant retooling, making it readily deployable for high-volume manufacturing. This remarkable feature ensures that brands can enhance their product offerings in a cost-effective and efficient manner, enabling a smoother transition towards more sustainable practices without interrupting their current workflows.

Performance and Versatility

Ensuring that sustainability does not come at the cost of performance, L-TAC has been uniquely formulated for superior durability and structural integrity. It has been designed to retain shape and withstand high-performance demands, making it a reliable choice for various footwear applications. Available in multiple hardness levels (23 +/- 3 AskerC, 28 +/- 3 AskerC, and 33 +/- 3 AskerC), L-TAC caters to diverse manufacturing needs through molded or die-cut insole formats, and a softer variant is also available for upper uses, ensuring an excellent hand feel.

DSC®’s Commitment to Sustainable Innovation

For 80 years, since its inception in 1945, DSC® has continuously aimed to redefine foam technology within the sports industry. Known for its DREAMCELL® and DURAPONTEX® product lines, DSC® partners with leading brands and footwear manufacturers globally to push the boundaries of foam development. With the introduction of DURAPONTEX® L-TAC, DSC® remains steadfast in its mission to provide eco-friendly foam solutions that help brands meet both sustainability and performance goals, driving forward a vision of responsible and innovative manufacturing in the footwear market.

For more insights into DSC®’s innovative products and its green initiatives, visit www.dahsheng.com.