#USA #Ascent Aerospace #Gemcor Production #Automated Systems #Macomb

Gemcor Enhances Manufacturing with Advanced Automated Fastening Systems

Gemcor Production Solutions, a cornerstone in the aerostructure manufacturing industry since its inception in 1937, has firmly established its reputation as a leader in providing cutting-edge automation solutions. With recent advancements under the Ascent Aerospace banner, Gemcor continues its legacy by offering state-of-the-art automated fastening systems designed to elevate the quality and efficiency of manufacturing processes globally.

Recently, Gemcor received a prestigious award from a leading commercial aircraft manufacturer, a testament to its technological prowess and commitment to innovation. The latest product offerings leverage next-gen technology to support machine learning applications and automatic shut-off functionalities, while also embracing the concept of digital twins which brings added value to clients.

Michael Hinckley, the Strategic Program Director at Ascent Aerospace, expressed great enthusiasm regarding these advancements, stating, "Enhanced visual quality inspection integrated with machine learning capabilities and embedded cycle time optimization are just a few benefits we offer with the newest Gemcor products. These innovations empower our clients to boost production rates and save on costs without compromising on quality. Our clientele has long trusted Gemcor’s proven capabilities, and our integration into the Ascent Aerospace framework has not only solidified the brand but elevated its overall competencies."

One of Gemcor's objectives is to continue its adaptation to meet client needs as technology progresses. They emphasize a collaborative approach, from process engineering to construction and installation, ensuring that clients receive a sophisticated, efficient, and economical solution tailored for their unique projects. This commitment to customer-centric innovation is what sets Gemcor apart in a competitive landscape.

Key Features of Gemcor Production Solutions

• - Fully Electric Drilling/Assembly: Capable of working with any combination of aluminum, titanium, honeycomb, composite materials, and steel.
• - Cycle Time Optimization: Achieving an impressive rate of 21 fasteners per minute under complete sensor control.
• - Adaptive Control Usage: This feature optimizes production settings within an easy-to-navigate control board, enhancing user experience and efficiency.
• - Enhanced Control Architecture: Utilizing Siemens’ SINUMERIK solution for a robust control system.
• - Digital Twin Solution: Utilizing a Siemens environment to maximize operational efficiency and oversight.
• - Process Control Improvements: Among the enhancements are fastener verification, sealant optimization, edge detection, and features for resynchronization.
• - Waste and Chip Detection: This capability ensures high standards of operational cleanliness and productivity.
• - Machine Learning Integration: This functionality boosts quality control efforts and predictive maintenance, securing the reliability of operations.

Ascent Aerospace stands out as a premier provider of factory solutions aimed at the aerospace, defense, and commercial sectors, showcasing a full range of assembly tools and moulds for the aerospace manufacturing market. Notably, Ascent manufactures the largest Invar molds ever created, distinguishing itself as the biggest tool group in the industry. Their expertise ensures that clients benefit from comprehensive technological support throughout their projects' life cycles. For inquiries, connect with Al Bolen at email protected] You can also visit the website at [ascentaerospace.com.