Classic Automation Unveils Advanced Tank/Sump Level Control for Panelicity® Series 36
Classic Automation, renowned for its innovative solutions in the field of industrial automation, has recently launched a custom application designed for its Panelicity® Series 36 controller. This new application focuses on automating tank and sump level control systems, significantly enhancing operational efficiency for users across various industries.
Meet the Challenge of Level Control
Maintaining appropriate levels in tanks or sumps has traditionally required constant manual monitoring. This laborious and often error-prone process can drain resources and lead to inefficient workflows. The introduction of the Tank/Sump Level Control application offers an automated solution that minimizes the need for human oversight and promotes a smoother operational flow. Through the intelligent capabilities of the Panelicity controller, users can set target liquid levels and let the system automatically manage the start and stop functions of pumps. This can be configured in Simplex, Duplex, or Triplex setups to accommodate different operational needs.
Simplified and Efficient Configurations
The Panelicity controller is equipped to handle various configurations to fit specific requirements:
- - Simplex: Utilizes one pump to fill or drain the tank.
- - Duplex: Employs two pumps for dual action in filling or draining.
- - Triplex: Engages three pumps for more extensive operations, requiring an additional Remote I/O Module for optimal performance.
This system reads levels via transmitters or float switches, automatically switching signals if necessary, and raising alarms if there’s a loss of transmitter quality, ensuring users always have accurate readings and control.
Alarming Features for Safety
To ensure a safe operational environment, the application comes packed with advanced alarm functionalities. It monitors levels at various thresholds (Hi-Hi, Hi, Lo, Lo-Lo), pump temperatures, and focuses on seal failures as configurable process alarms. By integrating a Remote I/O Module, the system alerts users about specific malfunctions, including identifying which pump has experienced a seal failure without needing to check physically. Moreover, a high-temperature alarm is built into the system to stop pumps automatically if needed, ensuring safety protocols are met even in emergencies.
Customizable User Experience
The application provides an intuitive setup experience, secured behind engineer-level password access. This allows users to adjust critical parameters such as pump start and stop levels, tag names, and I/O configurations seamlessly. Furthermore, the application has the capability to accommodate non-standard tank shapes through a characterizing tool that linearizes level signals, maintaining accuracy in alarms and displays.
Conclusion
With this innovative Tank/Sump Level Control application, Classic Automation continues to set a benchmark for efficiency, reliability, and safety in industrial automation. The application is already available for the Panelicity® Series 36 controller. For additional details regarding setup, wiring diagrams, or configuration support, customers are encouraged to reach out directly to Classic Automation's dedicated team.
In a move that reflects a deep understanding of the needs within industrial automation, Classic Automation's new offering exemplifies how technology can facilitate smarter manufacturing workflows, making significant strides toward modern, automated operations.