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Zoomlion's Innovative Approach to Intelligent Manufacturing

Introduction

Zoomlion Heavy Industry Science & Technology Co., Ltd. is at the forefront of intelligent transformation in manufacturing. With a focus on integrating AI with construction machinery, the industrial internet, big data, and cloud computing, Zoomlion is driving a new wave in smart manufacturing. This article delves into their advanced AI systems, intelligent products, and the significant shift towards a fully digital enterprise.

The Comprehensive AI System

Zoomlion's comprehensive AI system encompasses various applications extending throughout the entire supply chain. It consists of four key pillars:
1. AI and Construction Machinery
2. AI and Intelligent Manufacturing
3. AI and Intelligent Management
4. AI and Integrated Intelligent Robotics

These advancements have led to the establishment of Zoomlion Smart City, which boasts twelve intelligent factories and over 300 smart production lines, including a remarkable twenty lights-out lines. This integrated manufacturing system transforms traditional production processes by linking cutting, welding, machining, painting, and assembly operations directly to an industrial internet platform.

Smart Production Capabilities

With the ability to manage over 100,000 types of materials, Zoomlion can intelligently manufacture more than 400 different products. For instance, their production capabilities ensure:

• - Excavators produced every six minutes
• - Scissor lifts every 7.5 minutes
• - Concrete pump trucks every 27 minutes
• - Truck cranes every 18 minutes

Such capabilities mark a breakthrough in agile manufacturing, allowing for large quantities of varied products to be produced in smaller batches, enhancing both productivity and efficiency.

Enhanced Customer Service through AI

Zoomlion has also harnessed the power of AI to enhance its customer service. The company has introduced a
voice-based AI expert diagnostic system, achieving an impressive accuracy rate of over 95%. This system facilitates remote fault diagnosis, rapid troubleshooting, and 24/7 technical support, ensuring high levels of customer satisfaction.

Expansion into Humanoid Robotics

Since 2024, Zoomlion has ventured into humanoid robotics with integrated intelligence. The company utilizes its internal development capabilities to introduce dozens of humanoid robots across various operational areas within factory logistics, including:

• - Loading and unloading tasks
• - Pre-assembly operations
• - Quality control procedures

These humanoid robots represent initial case studies showcasing improved productivity. By utilizing a self-developed training ground with over 100 workstations and extensive industrial datasets, Zoomlion allows for rapid advancements in human-robot collaboration.

Advanced Robotics and Future Prospects

All humanoid and industrial robots are connected via the Zhongke Yungu Embodied Intelligence Platform, facilitating data integration, training, simulation, and over-the-air deployments. This platform runs on a national supercomputing resource with a remarkable GPU computing power of 59P and thousands of distributed nodes.

Beyond humanoid robotics, Zoomlion is actively developing specialized robots tailored for various fields, including firefighting, mowing, construction, and agriculture. This comprehensive integration of hardware, AI models, and real-world applications positions embodied intelligence as a significant growth engine for Zoomlion's future.

Conclusion

In conclusion, Zoomlion is not just adapting to changes in the manufacturing landscape; it is actively pioneering the future of intelligent operations through its innovative use of AI and robotics. By positioning itself as a leader in this transformation, Zoomlion is shaping a smarter, more efficient manufacturing environment that is set to redefine industry standards.