Alfa Laval Hits Milestone with Prodec Oil Plus Sales in U.S. Ethanol Sector
In an impressive feat for the ethanol industry, Alfa Laval has successfully sold over 100 Prodec Oil Plus units, marking a major achievement in advancing corn oil recovery technology within the United States. This milestone not only underscores Alfa Laval’s growing influence in the market but also illustrates the increasing demand among ethanol producers for innovative solutions focused on profit maximization and process optimization.
The Prodec Oil Plus system is specifically designed to enhance oil recovery from corn, enabling ethanol producers to extract a significantly higher percentage of corn oil compared to traditional recovery methods. By capturing oils that would typically be left behind in the wet cake, producers are able to generate extra revenue while simultaneously optimizing the overall efficiency of their operations.
As competition in the ethanol sector intensifies, the ability to maximize the value derived from every bushel of corn becomes crucial. The Prodec Oil Plus system enables facilities to unlock additional revenue streams without necessitating substantial changes to existing processes. This seamless integration is a practical solution that can greatly impact the economics of ethanol production.
Stephen Ludes, Sales Manager – Agro at Alfa Laval US, stated, “Achieving the sale of 100 units signifies the trust that ethanol producers have in Prodec Oil Plus and the consistent results it delivers. Our clients are always in search of avenues to improve profitability, and Prodec Oil Plus offers them the means to recover more valuable corn oil, thus driving additional revenue.”
Unlike conventional recovery technologies, which may fall short under certain operational strains, Prodec Oil Plus is crafted to excel in demanding conditions typical of ethanol production environments. It facilitates the capture of high-value Distillers Corn Oil (DCO), allowing producers to leverage a strong market demand.
Some of the operational benefits associated with the Prodec Oil Plus include:
- - Reduced fouling in evaporators, enhancing system longevity.
- - Minimized DCO in the backset, leading to better processing results.
- - Reliable, continuous operation in compliance with rigorous ethanol production standards.
- - A proven framework backed by Alfa Laval's extensive experience in separation technologies and robust service support.
With over 100 units currently operational throughout the United States, Prodec Oil Plus has established itself as a reliable technology favored by ethanol producers targeting greater competitiveness and maximizing return on their investments.
As the ethanol market adapts to shifting dynamics, Alfa Laval remains steadfast in its commitment to fostering innovation in separation technologies and providing process expertise that enhances operational capabilities. This dedication ultimately supports business objectives and ensures that clients attribute measurable value across their operations.
About Alfa Laval
Founded 140 years ago, Alfa Laval is dedicated to optimizing processes and supporting industries with essential technologies. The company operates globally and has developed sustainable solutions that meet the energy, food, and clean water needs of billions of people, all while aiding clients in reducing carbon emissions in the maritime sector. With a workforce exceeding 22,000 and annual sales surpassing SEK 75 billion in 2025, Alfa Laval continues to pioneer technologies that elevate their clients' operational potential. To learn more, visit
Alfa Laval.