#China #Shanghai #NEV #HIGHLY #AutoShanghai

Introduction

At the Auto Shanghai 2025, HIGHLY (Shanghai Highly Group Co., Ltd.) debuted its latest innovations in lightweight thermal management solutions tailored for the next generation of electric vehicles (EVs). As a recognized leader in new energy vehicle thermal management systems, HIGHLY's presentation marked a significant milestone in automotive technology.

Key Innovations

Among the highlighted products were the R290 Refrigerant Thermal Management Module, Low-Temperature Heat Pump Self-Heating Compressor, and Low-Temperature Heat Pump Integrated Compressor. These solutions showcase HIGHLY's commitment to eco-friendly technologies and high efficiency in automotive thermal management.

R290 Refrigerant Thermal Management Module

A standout product, the R290 Refrigerant Module has been engineered to meet rigorous global environmental standards. Utilizing natural propane refrigerant with a global warming potential (GWP) of approximately 3, it promises a substantial reduction in carbon footprints while maintaining safety with a refrigerant charge of less than 150 grams. This new design represents a 10% reduction in volume and weight compared to earlier models, achieved through structural optimization and integrated casting techniques. The module features ultra-thin flow channel plates with an average thickness of just 10.5 mm, coupled with embedded control systems that enhance both space efficiency and energy management.

Cold-Climate Capabilities

In response to the challenges posed by extreme cold conditions, HIGHLY introduced two groundbreaking compressor solutions. The first, a self-heating compressor, is capable of reliable operation in frigid temperatures as low as -40°C. This is made possible through optimized motor heating and a design that mitigates liquid impact, effectively extending the lifespan of the component by 10%. Furthermore, the integrated compressor unifies self-heating with a printed heating membrane, which allows for rapid warming and a 15% reduction in overall weight. This innovative approach overcomes the traditional heating limitations usually faced by thermal systems in vehicles, ensuring excellent NEV performance even in the harshest environments.

Expanding Market Presence

In a time when China's NEV sales skyrocketed to 12.87 million units in 2024, reflecting a year-on-year growth of 35.5%, HIGHLY continues to expand its global presence. With a network of 24 production plants and 6 research and development centers across 11 countries, the company exemplifies its growth and commitment to meeting soaring demand. Notably, its new Wuhu production line, which became operational in 2024, utilizes smart manufacturing techniques to align with emerging industry trends focused on sustainability and integration.

Conclusion

HIGHLY’s pioneering innovations underline its dedication to propelling the electric vehicle revolution. The organization's focus on state-of-the-art thermal management technologies not only supports global auto manufacturers in enhancing energy efficiency but also plays a crucial role in achieving safety and carbon neutrality objectives. As the automotive industry continues to evolve, HIGHLY stands at the forefront, driving significant advancements in vehicle thermal management and fostering a more sustainable future for mobility.