Volga Revolutionizes Control Panel Wiring with 66% Time Reduction Using Rockwell's EtherNet/IP Solution

Revolutionizing Control Panel Wiring: Volga and Rockwell Automation

In today's fast-paced manufacturing landscape, efficiency and speed are paramount for staying ahead of the competition. Volga, a Brazilian manufacturer of electrical panels and automation systems, has set a new benchmark by reducing the wiring time of control panels by an astonishing 66% through the implementation of Rockwell Automation's EtherNet/IP™ in-cabinet solution.

The Challenge of Control Panel Wiring

Control panel wiring has traditionally been a labor-intensive and error-prone task. The complexity often leads to extended assembly times, which can pose significant issues, especially for manufacturers under pressure to deliver quickly and maintain customer satisfaction. Recognizing these challenges, Volga initiated a thorough time study comparing conventional wiring methods to the innovative EtherNet/IP solution.

A Groundbreaking Solution

The results speak volumes: by adopting Rockwell's technology, Volga achieved not only a 66% reduction in wiring time but also minimized panel footprint by 36% and reduced weight by 32%. This remarkable efficiency gain is critical in a market where customers demand rapid decision-making and swift delivery times.

Kelly Passineau, Rockwell Automation's Global Product Manager, expressed the significance of this solution, stating, "The EtherNet/IP solution provides exactly what panel builders and system integrators need today—faster deployment, simplified wiring, and reduced material usage. This technology has proven to be a tremendous advantage in accelerating smart manufacturing and supporting sustainability goals."

Performance Comparison During the Trial

During the testing phase, Volga's engineering team built two identical control panels—the first utilizing traditional wiring methods and the second employing the EtherNet/IP solution. The traditional panel took over 20 hours to complete, while the new solution was assembled in under 7 hours. Carlos Leopoldo, Volga's Sales Director, reported, "The feedback from our team has been overwhelmingly positive. They found the technology easy to use and appreciated the reliability of the connections, leading to a significant improvement in productivity. This is a solution we are excited to offer our customers as it enables faster deliveries, lowers operational costs, and supports sustainability efforts."

Environmental Benefits

One of the compelling aspects of this new solution is its potential to reduce environmental impact. With less copper, cable, and plastic used compared to conventional wiring methods, manufacturers can now focus more on eco-friendly operations. Leopoldo noted, "For many of our clients, sustainability is a top priority. This solution helps reduce our environmental footprint while improving delivery times, aiding us in fulfilling our promise to simplify our clients’ operations."

Commitment to Innovation

Volga's early adoption of the EtherNet/IP solution underscores their commitment to being at the forefront of innovation and technology that delivers measurable value to clients. Rockwell Automation, a leader in industrial automation and digital transformation, remains dedicated to connecting creativity with technological potential, fostering a more productive and sustainable world.

To learn more about the EtherNet/IP in-cabinet solution, visit Rockwell Automation's official website.

About Rockwell Automation

Rockwell Automation, Inc. (NYSE: ROK) is a global leader in industrial automation and digital transformation. With nearly 27,000 employees serving clients in over 100 countries, Rockwell focuses on delivering connected solutions that empower the manufacturing sector. For more insights into how they bring the "Connected Enterprise®" concept to life in industrial settings, explore rockwellautomation.com.