Averna and Datwyler Innovate High-Speed Inspection for Coffee Cups

Transforming Coffee Cup Quality with High-Speed Inspection

In a groundbreaking partnership, Averna, known for its innovative testing and quality solutions, has collaborated with Datwyler, a leading manufacturer in the aluminium packaging sector for food and beverage applications. This collaboration has culminated in the development of a state-of-the-art inspection and stacking system designed specifically for single-serve coffee cups. With the rapid increase in demand for these coffee pods, maintaining high quality while increasing production speed posed a considerable challenge for Datwyler.

As the demand for single-serve coffee solutions continues to skyrocket, Datwyler understands that quality cannot be sacrificed for speed. The aluminium coffee cups produced must adhere to stringent standards for safety, durability, and aesthetic appeal. Issues as minor as pinholes, dents, or overlaps in materials can significantly influence both the quality of the coffee and customer satisfaction levels. Recognizing this, Averna and Datwyler have collaborated to create a compact, automated solution that seamlessly integrates into existing production lines, greatly enhancing both quality control and speed of production.

Sandro Exer, Project Manager at Datwyler, reported on the necessity of an advanced solution, stating, “We needed a system that could maintain our high production pace while identifying even the minutest of flaws.” With Averna’s advanced inspection system, Datwyler has achieved a significant milestone in its production process. The system operates immediately following the 12-fold aluminium cup press, employing cutting-edge cameras, specialized lighting, and sophisticated vision algorithms to inspect each cup in real time at impressive speeds of up to 8 meters per second.

This level of efficiency brings a remarkable advancement in production line effectiveness. Each inspection station is capable of processing 1,800 cups per minute, and with five inspection systems functioning in parallel, Datwyler can now inspect and sort an astonishing 9,000 cups every minute. This automated approach not only identifies defective cups with 100% accuracy but also diverts them for recycling, leading to a significant reduction in waste and an improvement in sustainability practices within the manufacturing process.

Ingmar Schepers, Account Manager at Averna, emphasized the collaborative innovation, affirming, “This partnership with Datwyler showcases our dedication to innovation and quality. We have developed a system that is not just fast and reliable, but also adaptable for future product variations.” The modular design of the system ensures scalability and flexibility, allowing Datwyler to respond to changing market demands while upholding its reputation for excellence in the food and beverage sector.

Averna, founded in 1999, has established itself as a key player in Quality Solutions across various industries including aerospace, automotive, and medical devices. The company's reputation for excellence is reinforced by its numerous industry certifications and partnerships with leaders like NI and Keysight Technologies.

Datwyler’s Food & Beverage division has dedicated itself to providing premium aluminium packaging and sealing solutions tailored for global markets. Their commitment to safety, compliance, and innovation continues to help customers deliver high-quality products to meet the needs of modern consumers.

In conclusion, the collaboration between Averna and Datwyler is setting new standards in coffee cup production through the integration of advanced technology and quality assurance measures. This partnership is a significant leap forward not only for both companies but for the industry as a whole, heralding a future where speed and quality can coexist seamlessly in the competitive world of single-serve coffee production.

For additional insights into Averna's industry-leading automation solutions, visit www.averna.com.