#Japan #Tokyo #LIXIL #Neibo #Exedy

Exedy's Neibo Robots Make Waves in Kanto Logistics

In a significant advancement for automation in logistics, Exedy Corporation, a prominent company based in Neyagawa, Osaka, has officially launched its Autonomous Mobile Robot (AMR), the Neibo, at LIXIL Logistics' Kanto Center in Japan. After a series of successful test runs, the robots began full-scale operation in January 2025. The results so far have been promising: the Neibo robots have operated without any accidents or malfunctions for over six months, showcasing their reliability and efficiency.

Background to the Implementation

The Kanto logistics center is a massive hub responsible for distributing various LIXIL products, including residential windows and entrance doors, across the Kanto and Koshinetsu regions. One of the major challenges faced by the center is the need to transport heavy items, often collectively weighing significantly due to the large size of LIXIL’s products, some stretching over six meters. Traditionally, forklifts handled these tasks, requiring licensed and skilled operators and sparking concerns about future labor shortages. Additionally, the inefficiency of returning empty forklifts added to operational challenges, making the need for an innovative solution critical.

Choosing Neibo: The Right Fit for Safety and Flexibility

When LIXIL Logistics decided to incorporate AMR technology, safety was paramount. They required a robot capable of detecting people and other forklifts accurately to avoid accidents, while also being strong enough to carry heavy loads and navigate warehouse gradients without the need for floor modifications. After evaluating several options, the decision to adopt two Neibo robots was made. The robots not only met all the critical criteria but also offered customizable features to adapt to operational needs effectively. The intuitive standard application for programming—without requiring specialized coding skills—was particularly lauded, with one center manager stating, “There was no other choice but Neibo.”

Performance and Reliability of Neibo

Feedback from the logistics center team highlights the robustness of Neibo. Since its introduction over six months ago, there have been no incidents involving collisions with individuals, shelves, or other cargo. The AMR has proven to maintain stable operations despite harsh conditions, including temperatures exceeding 40 degrees Celsius during summer months. This has solidified its reputation for reliability.

Future of LIXIL Logistics

Looking ahead, LIXIL Logistics plans to introduce an additional four Neibo robots this fiscal year, with aspirations to utilize a total of six. This initiative aims to reduce the number of traditional forklifts currently in use, potentially eliminating several from their fleet. Additionally, the Kanto center's success could lead to implementation in other regions, such as Kyushu and Okayama, along with the integration of Warehouse Management Systems (WMS) for enhanced operational efficiency.

A Statement from the Center Manager

Mr. Osaki, the center manager at LIXIL Logistics Kanto, expressed initial skepticism when first witnessing Neibo's capabilities. He stated, “I was unsure whether it could actually handle heavy loads, but seeing it operate smoothly confirmed its performance.” The absence of breakdowns or accidents has astounded the team, and there is growing enthusiasm among staff for future implementations of the technology, with comments reflecting a desire to expand its use.

About Neibo: A Powerful Robot

The Neibo robots can tow up to 600 kg and are designed specifically for warehouses and factories. They’re a product of Exedy's innovative engineering, eliminating the need for layout modifications or additional equipment purchases. With an open API for customization, a no-code interface for ease of use, and a cloud-based system to ensure they are always up-to-date, Neibo represents a leap forward in logistics automation. Coupled with advanced sensor technology and AI imaging analysis, these robots ensure a secure and efficient operational environment.

For more information, visit the official Neibo website: Exedy Neibo Robots.

About LIXIL Logistics

LIXIL Logistics provides domestic logistics solutions for the LIXIL Group, delivering a wide range of building materials and sanitary ware. With a robust network comprising 15 primary logistics centers and over 140 transfer centers, they ensure timely and safe delivery of LIXIL products across Japan.

For more details on LIXIL Logistics, visit their corporate site.

About Exedy Corporation

Exedy Corporation is a global leader in the production of drivetrain components based in Neyagawa, Osaka, with operations in 25 countries. They are dedicated to providing high-quality products worldwide.

For additional information, visit Exedy’s corporate site.