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Synopsys Unveils Innovative Manufacturing Optimization Framework at Microsoft Ignite

During the recent Microsoft Ignite event, Synopsys introduced an advanced framework designed to enhance manufacturing processes using digital twins and real-time simulations. This groundbreaking solution incorporates NVIDIA Omniverse libraries, NVIDIA CUDA-X libraries, Microsoft Azure, and improved Synopsys physics to optimize bottling assembly lines swiftly and efficiently.

Key Features and Highlights

The framework serves as an instrument for digital transformation, boasting open-source technology that utilizes GPU-native Ansys Fluent® fluid simulation software for scalable deployment. Krones AG, a leader in bottling and packaging technology, was the first to implement this solution, creating a virtual assembly line that addresses critical factors like bottle shape, liquid viscosity, and fill levels for real-time optimization.

The need for manufacturers to optimize workflows has long been a challenge due to conventional computational fluid dynamic (CFD) simulations, which often require several hours to produce results. Synopsys tackled this issue by leveraging a cloud-native, GPU-accelerated simulation solver that can deliver results in under five minutes, allowing for rapid scenario analysis and continuous improvement. The integration of OpenUSD facilitates seamless interaction across computer-aided engineering (CAE) tools, enabling quicker collaboration and iteration on simulation results.

Industry Transformation

Krones’ deployment is an industry milestone, showcasing the potential of digital transformation via technological partnerships. Customized settings for the Ansys Fluent solver were adjusted to meet Krones' specific requirements, significantly enhancing the efficiency of GPU acceleration. The Krones engineering team was able to utilize near real-time simulation results within a digital twin of their factory floor, reaping numerous advantages:

• - Immediate Scenario Comparison: Real-time adjustments and data-driven decision-making become feasible, enabling manufacturers to fine-tune their processes immediately.
• - Resource Allocation: Improved efficiency and minimized product waste.
• - Enhanced Collaboration: With faster feedback loops between engineering, operations, and research teams, collaboration is more effective, leading to better outcomes.

The framework builds upon Synopsys' use of OpenUSD-based Omniverse libraries and technologies, establishing a robust foundation for various simulation-driven applications across industries. The applications are crafted to broaden the user base and use cases for simulations, even extending their benefits to medical fields such as assisting heart surgeons in operating rooms.

Expert Insights

Rev Lebaredian, NVIDIA’s Vice President of Omniverse and Simulation Technology, commented on the significance of this integration: “The ability to simulate entire factory floors and test scenarios in real time without disrupting physical operations is a game-changer for manufacturers.” He acknowledged the traditional methods of high-fidelity simulation as being too sluggish for real-time decision-making on factory floors.

Prith Banerjee, Senior Vice President at Synopsys, lauded the framework as a demonstration of how collaboration across industries can address customer challenges, heralding a new era of intelligent simulation-driven industrial applications essential for digital transformation.

Microsoft’s Corporate Vice President for Manufacturing and Mobility, Dayan Rodriguez, emphasized the importance of a high-performance cloud foundation provided by Microsoft Azure. This collaboration is crucial for maximizing agility and operational performance for manufacturers.

For those interested in firsthand experience, NVIDIA invites attendees to visit Booth #939 at Microsoft Ignite for live demonstrations and discussions with experts from NVIDIA, Microsoft, and Synopsys.