#Japan #Automation #Setagaya #Taiyo Kogyo #ROBAPS

Introduction of ROBAPS

Taiyo Kogyo Co., Ltd., a leading manufacturer of large membrane structures and logistics materials based in Setagaya, Tokyo, has announced the domestic launch of the automated filling system called "ROBAPS". This cutting-edge system, developed in collaboration with DYPN Co., Ltd. from Seoul, Korea, automates the filling of container bags with powders and pellets, promising to revolutionize the logistics industry by streamlining operations and improving working conditions.

Addressing Industry Challenges

The logistics sector, along with manufacturing, construction, and recycling industries, faces significant challenges related to dust exposure in work environments. Regulations such as the Labor Safety and Health Law impose strict guidelines to minimize health risks associated with inhaling fine particles. Common safety measures include installing ventilation systems, using dust masks, and wearing personal protective equipment (PPE). However, high-performance PPE can lead to discomfort and fatigue, especially in high-temperature environments, increasing the risk of heat-related illnesses.

Adding to these challenges is Japan's declining workforce due to an aging population and low birth rates, which has resulted in a chronic labor shortage across various sectors. In particularly tough working environments, such negative perceptions can hinder recruitment efforts. As such, improving work conditions has become increasingly vital for attracting and retaining talent.

Features of ROBAPS

The ROBAPS system automates the entire filling process—from the initial filling of container bags to their sealing. This automation reduces the need for manual labor significantly; a typical filling line previously required 3 to 5 workers working three shifts, totaling 9 to 15 individuals. After implementing ROBAPS, this number can drop to only 4.5 workers per day, resulting in a potential reduction of 4.5 to 10.5 workers per filling line each day.

ROBAPS operates at an impressive capacity, filling up to 70 bags per hour, while still being compatible with existing infrastructure. This adaptability ensures minimal disruption to current operations and lowers the financial burden associated with equipment upgrades—making it a compelling choice for businesses looking to modernize.

Key Advantages of the ROBAPS System:

• - Reduced physical strain on workers handling heavy materials.
• - Lower exposure to dust, thereby minimizing health risks.
• - Streamlining of filling operations through automation.
• - Increased operational efficiency and consistent filling quality.

Essential Specifications

The ROBAPS system accommodates various filling needs, offering versatility in bag types—including round and square bags—and requiring no specific suspension shape. It supports both inner bags and standard filling requirements, making it suitable for diverse industrial applications. The system can handle a variety of materials, from pellets to powders, aligning with a wide range of industry regulations.

Product Variants:

1. Manual Version: Automates only the set-up of the container bag, with filling done manually.
2. Semi-Automatic Version: Automates both the bag setup and filling, leaving sealing as the manual task.
3. Fully Automatic Version: Encompasses complete automation from setup to sealing.

Future Outlook

Taiyo Kogyo is committed to expanding its offerings in the automated filling sector, particularly in industries handling raw materials like resins and chemicals. The company aims to integrate flexible container bags with the ROBAPS system to significantly enhance productivity and ensure a safer working environment. With a target of achieving 1 billion yen in sales by 2028, Taiyo Kogyo is dedicated to driving automation within the powder logistics sector.

About Taiyo Kogyo Co., Ltd.

Established in 1963, Taiyo Kogyo began developing flexible container bags designed for the logistics of bulk materials such as synthetic resins and chemicals. They have evolved to become a leader in the granulated bag market, providing innovative and environmentally friendly logistics solutions. With over 100 years of experience, Taiyo Kogyo has a proven track record in delivering high-quality membrane structures, contributing to safe and reliable infrastructure globally.

Through collaboration with its group companies, Taiyo Kogyo is committed to providing new social value under the slogan "Softening the World, Warming the Future."

For more information, visit Taiyo Kogyo.