Hiperbaric and Bevara HPP Unite to Launch North Carolina's First High Pressure Processing Facility

The Launch of North Carolina's First High Pressure Processing Facility

In a significant development for the food processing industry, Hiperbaric, a pioneer in High Pressure Processing (HPP) technology, has partnered with Bevara HPP to inaugurate North Carolina’s first HPP tolling facility. This state-of-the-art facility, located in North Wilkesboro, is set to commence operations in the first quarter of 2026, making it a key player in the Southeast's food processing landscape.

The new facility, covering an impressive 48,000 square feet, aims to fill an evident gap in high pressure processing services for food safety within the region. According to Kevin Forrest, the CEO of Bevara HPP, the need for HPP technology in the Carolinas was recognized after he encountered its benefits while working with a local juice manufacturer. The introduction of this facility not only marks the first of its kind in North Carolina but also reinforces the state’s position as the second-largest in food processing in the United States.

What is High Pressure Processing?

HPP utilizes ultrahigh isostatic pressure, reaching up to 6,000 bar (600 MPa or 87,000 psi), to eliminate foodborne pathogens and spoilage organisms without the use of heat. This non-thermal preservation method ensures that the food retains its fresh taste, nutritional quality, and texture while also significantly extending its shelf life.

The benefits of HPP are myriad, and its application spans across a variety of food products—from ready-to-eat meats and juicy beverages to prepared meals, seafood, and pet foods. With the technological edge provided by Hiperbaric, Bevara HPP seeks to enhance food safety standards and offer manufacturers a higher quality product without compromising on taste or nutrition.

Strategic Partnership Benefits

Hiperbaric's expertise was a crucial factor for Bevara HPP after a detailed assessment of HPP equipment manufacturers. The first piece of equipment set to boost operations is the Hiperbaric 300 system, noted for its industry-leading innovation, reliability, and robust support structure. The system is designed to process a staggering 3,700 pounds per hour, with plans to push that capacity to 5,000 pounds per hour by utilizing its modular architecture.

Operationally, the facility will not just provide HPP tolling but also extend services like cold storage, packaging, labeling, and logistics, thus posing a comprehensive solution tailored for food manufacturers in the region. This will eliminate the barriers to capital investment often faced by local producers wanting to implement HPP technology.

The strategic partnership with Hiperbaric is expected to result in expanded market access for manufacturers throughout North and South Carolina, Virginia, Tennessee, Kentucky, and Indiana. Rob Peregrina, the USA Executive Director at Hiperbaric, emphasized that this collaboration enriches their HPP Global Tolling Network while supporting the growing clean-label food and beverage market.

Comprehensive Support Framework

Hiperbaric's partnership model includes a robust HPP Support Program at no extra ongoing cost, ensuring that Bevara HPP has 24/7 remote service support, regular field service visits, and access to food science consultations provided by Hiperbaric's in-house experts. This comprehensive framework ensures that manufacturing partners remain agile and well-supported as they navigate the complexities of food safety regulations and consumer demands.

Moreover, the introduction of the Uptime System customer portal allows Bevara HPP to monitor equipment performance in real-time, facilitating immediate responses to any mechanical issues. The database of resources, including technical manuals and maintenance videos, further strengthens operational readiness.

Bevara HPP is poised to become a cornerstone of food safety in the region, promoting higher standards across the industry and enabling local producers to innovate and expand without the burden of hefty initial investments. As North Carolina continues to grow as a food processing powerhouse, this new facility represents a benchmark in technological advancement and partnership-driven growth within the sector.

For more details about Hiperbaric and Bevara HPP, you can visit their respective websites.