Shipping Costs Transform into Core COGS: Strategies for Ecommerce Brands in 2026

The Emerging Landscape of Ecommerce Shipping



In the rapidly changing world of ecommerce, 2026 marks a significant shift in how brands view shipping. Traditionally an operational expense, shipping has now evolved into a fundamental component of Cost of Goods Sold (COGS). Major carriers like UPS and FedEx are preparing to roll out new rate structures, presenting a serious challenge to online retailers. With the General Rate Increase (GRI) advertised at 5.9%, the reality is far more complex, as hidden surcharges can escalate costs by as much as 20% or more. This transformation calls for a strategic reevaluation of how ecommerce companies manage their shipping operations.

Treating Shipping as a Strategic Asset



Kyle Henzel, President and COO at Ship.com, emphasizes the importance of viewing shipping as a crucial aspect of profitability. He states, "Shipping is the overlooked profit lever hiding in plain sight. It touches everything—margin, operations, customer experience, and scale." For ecommerce founders, the challenge lies in effectively translating shipping costs into a manageable unit of COGS. Failure to do so may result in merely subsidizing carrier profits instead of securing their own margins.

Unpacking the GRI Myth



While a 5.9% increase sounds tame on the surface, the true implications are misleading. This rate hike is compounded by various surcharges that progressively erode margins. The majority of ecommerce orders are delivered to residential addresses, where additional fees, known as residential surcharges, can add anywhere from $4 to $6 per package. Moreover, carriers increasingly focus on dimensional weight, meaning brands with larger packages often pay exorbitant costs for shipping air rather than product.

The Hidden Costs that Erode Profits



Additional challenges arise when carriers impose fees for "additional handling," which can range from $15 to $30 per package for items over 48 inches or awkwardly shaped. Fierce competition for customer satisfaction and delivery reliability also leads to additional charges for address corrections, further incrementing costs. As Henzel points out, "A 5.9% increase doesn't sound dramatic until you realize it's on top of last year's increase, and the year before that. Over five years, that's a 30% cumulative increase. Most business owners haven't adjusted their pricing to match. They are left choosing between eating margin or raising prices and risking churn."

Systematic Management of Shipping Costs



To gain a competitive edge, companies must implement systems rather than relying on guesswork when managing shipping costs. This begins with understanding the full profitability per order, incorporating all shipping-related expenses into the evaluation.

1. Track Comprehensive Costs: Maintain visibility on the true profit margins by calculating the full spectrum of shipping costs, including product price, packaging, carrier fees, and labor. A simple spreadsheet can help visualize where every cent is allocated.

2. Establish Standard Operating Procedures (SOPs): Documentation of each step in the shipping process ensures efficiency, consistency, and scalability.

3. Automate Routine Tasks: Automation in shipping—like label creation, inventory synchronization, and address validation—can significantly reduce administrative burdens and improve operational efficiency.

4. Forecast Effectively: Be proactive in anticipating peak season surcharges and incorporate a buffer in your pricing strategies to minimize the impact of unforeseen rate hikes.

5. Ongoing Performance Tracking: Consistently monitor key metrics such as cost per order, shipping as a percentage of sale value, and timely deliveries. Without these analytics, businesses risk missing critical insights about their operations.

Leveraging Data and Automation with Ship.com



Ship.com positions itself as a vital resource for ecommerce brands striving to redefine shipping within their framework. The platform not only provides access to discounted shipping rates from major carriers but also integrates advanced automation and analytics tools. This tools empower brands to make data-driven decisions, converting shipping from a chaotic expense into a strategic advantage.

"The businesses that win don't ship harder—they ship smarter," Henzel summarizes. By utilizing Ship.com’s offerings, sellers can pivot from merely managing logistics costs to strategically employing them for sustained growth.

Conclusion



As ecommerce brands grapple with the challenges posed by 2026 shipping rate increases, those who adapt and treat shipping as an integral part of their COGS will likely emerge victorious. The right systems and technologies can enable them to not only survive the evolving landscape but thrive within it, turning potential operational pitfalls into lasting competitive advantages. For more information, visit Ship.com.

Topics Consumer Products & Retail)

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