Volga Achieves 66% Reduction in Control Panel Wiring Time with Rockwell's EtherNet/IP Solution

Volga Achieves Significant Wiring Time Reduction

In a remarkable display of innovation, Volga, a Brazil-based manufacturer of control panels and automation systems, partnered with Rockwell Automation to significantly enhance their operational efficiency. By leveraging the newly released EtherNet/IP™ control panel solution, Volga has successfully cut down the wiring time for their panels by an impressive 66%. This development is not just a testament to technological advancement but also a strategic move aimed at meeting the growing demands for faster delivery and sustainability in manufacturing.

The Challenge of Traditional Wiring Methods

Control panel wiring has often been viewed as a labor-intensive, prone to errors, and costly process, especially in competitive markets where rapid customer decisions and quick turnaround times are critical for success. Recognizing these challenges, Volga set out to compare conventional wiring practices against the benefits provided by the EtherNet/IP solution from Rockwell.

A Game-Changing Comparison

During their comparative time study, the Volga engineering team constructed two identical control panels under controlled conditions. Panel 1 was wired using traditional methods, a process that took over 20 hours to complete. In contrast, Panel 2, which utilized the EtherNet/IP solution, was assembled in less than 7 hours. This stark difference not only showcased the efficiency of the new system but also highlighted its potential to lower costs associated with labor and materials.

Kelly Passineau, Global Product Manager at Rockwell Automation, stated, “The EtherNet/IP control panel solution delivers exactly what panel builders and system integrators need today—faster deployment, simplified wiring, and reduced material consumption.” This sentiment underscores the increased productivity that manufacturers can now achieve as they transition to Ethernet-enabled technologies.

Benefits Beyond Speed

The advantages of the EtherNet/IP solution extend beyond mere speed. It also reduces the physical footprint of control panels by 36% and lessens their overall weight by 32%. Such enhancements are crucial for manufacturers looking to adopt more sustainable practices. Carlos Leopoldo, Commercial Director at Volga, emphasized, “Our team’s feedback on the new technology was overwhelmingly positive. Everyone found it user-friendly and praised the reliability of the connections. Most importantly, productivity has improved dramatically.”

The shift to this advanced solution not only aids in meeting customer demands but also aligns with the manufacturing industry’s increasing focus on environmental sustainability. Reduced consumption of materials such as copper, wiring, and plastics means less waste and a smaller ecological footprint.

Sustainability as a Core Value

Leopoldo pointed out that many customers prioritize sustainability in their operational practices. “By using this solution, we can reduce our environmental impact while also speeding up delivery times. This commitment helps us fulfill our promise to make life easier for our clients.” Volga’s early adoption of this innovative technology exemplifies its dedication to leading the market through sustainable and technologically advanced solutions that deliver measurable customer value.

Rockwell Automation continues to pave the way for industrial automation and digital transformation, providing companies like Volga with the tools necessary to push boundaries and embrace a more productive future. For those interested in further details about the EtherNet/IP control panel solution, additional resources can be found on Rockwell's official website.

About Rockwell Automation

Rockwell Automation, Inc. (NYSE: ROK) stands as a global leader in industrial automation and digital transformation. With headquarters in Milwaukee, Wisconsin, the company is committed to connecting human ingenuity with technological capabilities to advance productivity and sustainability across various industries. Employing around 27,000 professionals, Rockwell serves clients in over 100 countries, furthering the mission of implementing the Connected Enterprise® in manufacturing sectors worldwide.