#Japan #Osaka #Daicel #DURAST(R) #Maia Co.

Daicel Corporation's Revolutionary Stick-Form Lubricant

In a significant advancement within the engineering plastics sector, Daicel Corporation's High Performance Polymers (HPPs) SBU has announced that its DURAST(R) POM fine powder will be employed in an innovative stick-form lubricant developed by Japan's Maia Co. Ltd. This new product not only addresses perennial issues such as dripping and splattering commonly associated with liquid lubricants but also minimizes waste via over-application, marking a transformative leap in maintenance processes.

What is DURAST(R) POM?

DURAST(R) POM is a fine powder variant developed by Daicel that leverages advanced chemical properties to enhance product performance. The unique formulation is a result of blending ultra-high molecular weight polyethylene (UHMW-PE) with grease. This effective combination is designed to serve as an intermediary layer, ensuring compatibility between the PE and grease, thereby enhancing the overall lubrication process.

The Innovative Stick Format

Maia Co. Ltd.’s lubricant, underpinned by Daicel’s DURAST(R) POM, is produced using a proprietary technology known as Sol - Mid (TM). This manufacturing process allows for the product to be packaged in a convenient stick container or molded into custom designs as per customer requirements. The stick format successfully eliminates the risk of leakage typical with liquid lubricants, providing exceptional portability and convenience, especially beneficial for maintenance in both office environments and industrial applications.

The advantages do not stop here; when applied to the maintenance of office equipment, this new stick lubricant can reduce conventional maintenance oil usage by an impressive 80%.

Overcoming Manufacturing Challenges

Historically, processing general-purpose resins into a uniform powder has posed significant challenges, particularly when utilizing conventional grinding methods. However, Daicel’s pioneering development of DURAST(R) POM has set a new standard. The company’s innovative approach has resulted in a finely distributed particle size and distinct shape, enhancing both the handling and application of the material in the production of lubricants.

Future Market Applications

The commercialization of this innovative stick lubricant utilizing DURAST(R) POM is on the horizon. This new product aims to cater to maintenance applications relevant not only to major office equipment manufacturers but also to various industrial sectors. Areas such as industrial machinery repair, bicycle maintenance, and conveyor systems are expected to greatly benefit from the introduction of this product.

With ongoing advancements and a commitment to innovation, Daicel Corporation continues to pave the way in engineering plastics, setting new benchmarks for performance and sustainability.

For further details, please visit Daicel's High Performance Polymers site.