OSHIMA Unveils Cutting-Edge EagleAi® AI Fabric Inspection Machine at Texprocess Frankfurt 2026
At Texprocess Frankfurt 2026, the Taiwanese manufacturer OSHIMA showcased the EagleAi®, an innovative AI fabric inspection machine that is set to transform quality control in clothing manufacturing. This advanced system utilizes visual recognition to identify and classify over 20 categories of fabric defects across a range of textiles, including woven, knit, and elastic fabrics. The EagleAi® stands out not only for its robust inspection capabilities but also for its ability to seamlessly integrate defect data into the broader production workflow.
The EagleAi® AI fabric inspection machine, engineered and produced in Taiwan, employs state-of-the-art technology to generate structured defect data. This includes key metrics such as defect coordinates, classifications, area analysis reports, and colour deviation measurements, which are delivered in various formats including CSV, PDF, and Excel. This detailed data collection is especially crucial for garment producers, especially those with high standards or zero-defect policies like fast fashion and premium apparel brands.
With the EagleAi®, the inspection process is not just the end point; it feeds directly into the manufacturing stages that follow. Unlike traditional systems that conclude with a report, OSHIMA’s EagleAi® connects integrity checks with subsequent processes, employing the company’s proprietary IoT-enhanced spreading and cutting equipment. This creates a verified production system where materials reaching cutting machines have been vetted through AI inspection and confirmed by operators.
Efficiency is essential in the apparel industry, and OSHIMA’s four-stage data workflow captures this need:
1. Inspection and Data Creation: The EagleAi® thoroughly examines fabric, mapping out defects with precise coordinates and employing a Four-Point System grading.
2. Cloud Integration via Smart Factory Platform: The defect data uploads to the OSHIMA Smart Factory Platform, a cloud-based tool allowing for real-time monitoring, report access, and alert notifications across all manufacturing lines, making it easier for factory managers to track operations and make informed decisions quickly.
3. Projecting Defect Maps: Using the data from inspections, defect positions are displayed during the spreading process through OSHIMA’s SPro Projection System, ensuring operators are aware of any issues.
4. Operator Confirmation Prior to Cutting: Operators are given the chance to assess defect locations and determine if corrective action is needed before the fabric is cut, thus maintaining the quality of the final product.
By combining these functions, the entire process—from detection to action—is streamlined, allowing for informed decision-making at every stage.
The EagleAi® is equipped with advanced features distinguishing it from its competitors, available in two configurations: the standard EagleAi (Station 1) and the enhanced EagleAi Plus (Station 2).
The EagleAi® can identify various defects, such as yarn knots, broken yarns, colour inconsistencies, and more, categorized effectively to facilitate distinction during pre-production checks. By replacing manual inspection methods—which typically require multiple operators and long processing times—garment factories can see a significant reduction in labor needs and inspection duration, improving workflow efficiency.
One key aspect of OSHIMA’s solution is its collaboration with the Industrial Technology Research Institute (ITRI) to build a comprehensive fabric defect database. This extensive resource aids fabric manufacturers in onboarding new textile types more rapidly while addressing concerns about individual training costs for AI models. This partnership also encourages manufacturers to share anonymized data, continually enhancing the AI’s defect recognition capabilities.
As the EagleAi® begins to make its mark primarily across APAC production facilities, its potential for enhancing global apparel manufacturing is immense. With installations already reported in countries such as Taiwan and Vietnam, there is a clear trajectory towards adopting more intelligent automated solutions in garment production worldwide.
For manufacturers who couldn’t attend Texprocess Frankfurt, OSHIMA invites inquiries through direct contact with the company or its European partner, Strima.
What is the EagleAi®?
The EagleAi® AI fabric inspection machine, engineered and produced in Taiwan, employs state-of-the-art technology to generate structured defect data. This includes key metrics such as defect coordinates, classifications, area analysis reports, and colour deviation measurements, which are delivered in various formats including CSV, PDF, and Excel. This detailed data collection is especially crucial for garment producers, especially those with high standards or zero-defect policies like fast fashion and premium apparel brands.
With the EagleAi®, the inspection process is not just the end point; it feeds directly into the manufacturing stages that follow. Unlike traditional systems that conclude with a report, OSHIMA’s EagleAi® connects integrity checks with subsequent processes, employing the company’s proprietary IoT-enhanced spreading and cutting equipment. This creates a verified production system where materials reaching cutting machines have been vetted through AI inspection and confirmed by operators.
Integration from Inspection to Production
Efficiency is essential in the apparel industry, and OSHIMA’s four-stage data workflow captures this need:
1. Inspection and Data Creation: The EagleAi® thoroughly examines fabric, mapping out defects with precise coordinates and employing a Four-Point System grading.
2. Cloud Integration via Smart Factory Platform: The defect data uploads to the OSHIMA Smart Factory Platform, a cloud-based tool allowing for real-time monitoring, report access, and alert notifications across all manufacturing lines, making it easier for factory managers to track operations and make informed decisions quickly.
3. Projecting Defect Maps: Using the data from inspections, defect positions are displayed during the spreading process through OSHIMA’s SPro Projection System, ensuring operators are aware of any issues.
4. Operator Confirmation Prior to Cutting: Operators are given the chance to assess defect locations and determine if corrective action is needed before the fabric is cut, thus maintaining the quality of the final product.
By combining these functions, the entire process—from detection to action—is streamlined, allowing for informed decision-making at every stage.
Technical Specifications
The EagleAi® is equipped with advanced features distinguishing it from its competitors, available in two configurations: the standard EagleAi (Station 1) and the enhanced EagleAi Plus (Station 2).
- - Operating Speed: 10 to 40 metres per minute (depending on fabric type)
- - Optical Resolution: 0.135 mm
- - Defect Size Detection: Minimum of 1 mm
- - Maximum Working Width: Less than 1,900 mm
- - Computer Specs: Intel Xeon processor, 64 GB RAM, and 4 TB SSD storage ensures rapid processing times.
- - Offline Capabilities: The machine can operate without internet connectivity, ideal for factories needing stringent network security.
Fabric Defect Detection Capabilities
The EagleAi® can identify various defects, such as yarn knots, broken yarns, colour inconsistencies, and more, categorized effectively to facilitate distinction during pre-production checks. By replacing manual inspection methods—which typically require multiple operators and long processing times—garment factories can see a significant reduction in labor needs and inspection duration, improving workflow efficiency.
Collaborative Database for AI Training
One key aspect of OSHIMA’s solution is its collaboration with the Industrial Technology Research Institute (ITRI) to build a comprehensive fabric defect database. This extensive resource aids fabric manufacturers in onboarding new textile types more rapidly while addressing concerns about individual training costs for AI models. This partnership also encourages manufacturers to share anonymized data, continually enhancing the AI’s defect recognition capabilities.
A Look to the Future
As the EagleAi® begins to make its mark primarily across APAC production facilities, its potential for enhancing global apparel manufacturing is immense. With installations already reported in countries such as Taiwan and Vietnam, there is a clear trajectory towards adopting more intelligent automated solutions in garment production worldwide.
For manufacturers who couldn’t attend Texprocess Frankfurt, OSHIMA invites inquiries through direct contact with the company or its European partner, Strima.
Topics Consumer Technology）
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