Castelion Secures Major U.S. Navy Contract for Blackbeard Production
Castelion, the innovative defense technology company, has taken a significant step in enhancing national defense capabilities by securing a production order from the U.S. Navy valued at up to $200 million. This monumental contract will facilitate the manufacturing and delivery of the Blackbeard hypersonic weapons, marking a pivotal moment in the transition of this advanced technology from its prototype phase to full-scale production.
The order was confirmed on September 14, 2026, when Castelion announced that the U.S. Navy, through its Portfolio Acquisition Executive Aviation (PAE(A)), granted the company funds to not only produce but also assemble and rigorously test an initial batch of Blackbeard hypersonic weapons. This award follows the earlier procurement of 50 Early Operational Capability (EOC) units earlier in June of the same year.
By integrating commercial innovation into its operations, the U.S. Navy aims to expedite the development of its carrier-based hypersonic strike capabilities. Bryon Hargis, Co-founder and CEO of Castelion, expressed his enthusiasm about this collaboration, stating, "The Navy's move into production showcases their trust in the Blackbeard program and our ability to deliver rapid capabilities to the fleet. We are grateful for the strong partnership with PAE(A), which allows us to streamline processes and enhance efficiency."
The Blackbeard hypersonic weapon is designed as an air-launched strike option, transcending traditional military capabilities by offering a long-range, high-speed solution to target both land and maritime threats. This advancement is vital in enhancing naval aviation’s effectiveness while significantly increasing its operational reach. The production strategy for Blackbeard leverages vertical integration and modern manufacturing practices, enabling Castelion to maintain tight control over cost, quality, and timelines from raw material sourcing to delivery.
Production operations will primarily occur at Project Ranger, Castelion's expansive manufacturing campus located in Rio Rancho, New Mexico, while additional activities will take place at its Torrance, California facility. With investments amounting to hundreds of millions of dollars from private sectors, this weapon marks a collaborative triumph involving partnerships across the U.S. Navy, U.S. Army, and U.S. Air Force.
Casting a spotlight on the transformation and modernization of defense technologies, Castelion is on a mission to establish robust American deterrence through the scalable and efficient production of advanced hypersonic weapons. The Blackbeard program stands out as a groundbreaking initiative, being the first U.S. hypersonic weapon crafted to suit industrial production standards from its inception.
As Castelion moves forward with the Blackbeard production, the strategic focus remains on ensuring rapid, cost-effective, and high-quality outputs, aligning with national defense priorities in a continually evolving global security landscape. With its headquarters stationed in Torrance, California, and production facilities in New Mexico and Texas, Castelion is well-poised to influence the future of American defense technology. For further information about this groundbreaking initiative and to stay updated on their progress, visit
Castelion's official website.
In conclusion, this partnership with the U.S. Navy not only enhances the operational capabilities of the military fleet but also demonstrates a successful model of collaboration between private innovation and public defense requirements. The rapid shift from conceptual prototypes to tangible production signals an impressive stride in the field of hypersonic weaponry and sets a robust precedent for future defense initiatives.