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CODI Manufacturing Unveils Advanced Gantry Palletizers at Pack Expo

In an exciting development for the automation industry, CODI Manufacturing has announced the debut of its Flex Stack series of gantry palletizers at the Pack Expo. Held from September 29 to October 1, 2025, in Las Vegas, the event showcases CODI's commitment to offering high-performance solutions that stand out against cobot palletizers, known for their more economical initial costs.

The Flex Stack series is engineered using cutting-edge mechatronic technology from Festo, a leader in industrial automation. It provides higher performance capabilities, making it a more efficient choice for businesses looking to streamline their operations at a reduced total cost of ownership.

Key Features of the Flex Stack Series

The new gantry palletizers outperform cobots in several crucial areas:
1. Higher Payloads: The Flex Stack series can handle loads of up to 110 lbs, catering to more demanding production needs.
2. Superior Speed and Cycle Rates: With operation speeds ranging from 4 to 10 boxes per minute, these palletizers optimize production without sacrificing precision.
3. Space Efficiency: The design minimizes the necessary floor area, making it ideal for facilities with limited space.
4. Enhanced Safety and Reliability: Traditional safety standards are met while also achieving high-speed operations, reducing the potential for accidents.
5. Ease of Maintenance: The simple linear mechanics reduce wear and ensure long-lasting performance, complemented by low-cost spare parts.
6. Customizability: Businesses can tailor the Flex Stack according to their specific production volumes, making it adaptable to various sectors including food, beverage, and consumer goods.

The introduction of the Flex Stack at Pack Expo highlights CODI’s vision of innovation in automation. COO Jared Jones emphasized the significant return on investment that these palletizers can offer. “Switching to a Flex Stack solution from labor-intensive palletizing allows operations to achieve ROI in just one year,” stated Jones, underlining the potential savings on labor and enhanced load integrity.

Furthermore, the Flex Stack series not only aids in palletizing but is also efficient in de-palletizing, with applications across various industries, from third-party logistics to consumer products.

Advanced Predictive Analytics

To maximize efficiency, CODI offers customers access to predictive analytics packages through Festo’s AX Motion Insights. These subscription-based tools ensure increased uptime and throughput while managing inventory effectively. The ability to anticipate and mitigate component failures through real-time monitoring is invaluable for businesses striving to maintain optimal operations.

User-Friendly Software Interface

The flexibility of the Flex Stack is further enhanced through Festo’s advanced palletizing software, which features an intuitive web browser interface. This eliminates the need for extensive programming knowledge and simplifies operations.

Users benefit from an auto-generate function that identifies the best pack patterns, along with automatic plausibility checks. The software allows for 3D visualization of pallet loads, empowering operators to manage and monitor the palletizing process with ease.

Why Choose Flex Stack?

The CODI Flex Stack series is more than just a palletizer; it represents a strategic move towards integrated automation solutions. Each unit features

• - Rugged Construction: Built with high-quality components designed for durability.
• - Interoperability: With globally supported parts, maintenance challenges are significantly reduced.
• - Compact Design: Units are easily movable with pallet jacks or forklifts, adding to their operational flexibility.

Conclusion

As CODI Manufacturing continues to innovate, the Flex Stack series exemplifies how technology is revolutionizing palletizing processes. The launch at Pack Expo is set to redefine standards in productivity and operational efficiency, providing companies with the tools needed to meet modern manufacturing demands. To learn more about the Flex Stack series, visit CODI’s contact page or their main website for further information.

For industry professionals attending Pack Expo, make sure to stop by the Festo Booth #N-9018 for a live demonstration of the Flex Stack Pro in action. The future of automated palletizing is here with CODI Manufacturing, transforming how industries approach automation and efficiency in packaging.