#USA #New York #Infinite Uptime #PlantOS™ #Production Reliability

Infinite Uptime Introduces PlantOS™

Infinite Uptime, a leading innovator in manufacturing technology, recently unveiled its revolutionary solution, PlantOS™, during the annual Global Steel Dynamics Forum. This event marked a significant milestone as the platform was introduced globally, promising to redefine production reliability for heavy industries.

PlantOS™ stands out as an AI-driven manufacturing intelligence platform specifically designed to unlock production reliability and deliver measurable outcomes. Notably, it aims to achieve an impressive 99.97% equipment availability while also reducing energy consumption by up to 2% for every unit produced. This dual focus on reliability and efficiency has made it a game changer for manufacturers.

Bridging the Gap in Heavy Industries

During the forum, Chaitanya Bulusu, Senior Vice President and Business Head – Americas at Infinite Uptime, emphasized the necessity for scalability and clear return on investment (ROI) in today's manufacturing landscape. He stated, "U.S. manufacturers demand scalability and ROI clarity, and Infinite Uptime's PlantOS™ meets that bar with proven outcomes."

Production Reliability, as presented by Infinite Uptime, illustrates a balance of metrics and mindset. The company aims to assist its partners in achieving this equilibrium from parameter to plant level. With a focus on outcome-centric production reliability, the service ensures guaranteed performance and cost certainty. Through PlantOS™, these outcomes are realized via a sophisticated mix of device-agnostic sensing technologies and vertical-specific AI solutions, complemented by human expertise.

Key Features of PlantOS™

The PlantOS™ platform operates modularly, encompassing five pivotal functions:
1. Sense & Ingest: Capturing data from various sensors including vibrations, acoustics, and temperatures.
2. Administer & Configure: Streamlining system administration and configurations for optimal performance.
3. Diagnose & Analyze: Utilizing AI to diagnose potential issues and analyze performance metrics.
4. Act & Resolve: Offering actionable insights to resolve identified issues effectively.
5. Collaborate & Integrate: Promoting collaborative efforts and seamless integration across teams.

The innovative platform employs proprietary piezoelectric and MEMS (Micro-electromechanical systems) technology to gather accurate data, even in extreme conditions, such as high temperatures (up to 150°C) or minimal movement (2 rpm). The goal of PlantOS™ is to deliver results across a range of challenging industrial environments, from corrosive to explosive settings.

Furthermore, PlantOS™ features tailored AI models designed specifically for industries such as metal and cement, achieving an outstanding 99.97% fault prediction accuracy validated across more than 53,000 installations. It even includes a unique Outcome Assistant that provides personalized insights, from diagnostic alerts for engineers to ROI metrics for financial leaders, ensuring that the insights lead to effective actions.

Proven Impact on Heavy Industries

The introduction of PlantOS™ has already demonstrated substantial effectiveness throughout various heavy industries. With a considerable install base responsible for over 84 million tons per annum in steel production, Infinite Uptime has successfully digitized, monitored, and safeguarded production processes at 214 steel production sites worldwide.

For instance, JSW, recognized as the world’s leading steel company, reported an astounding gain of 25,842 additional hours of production uptime. This increase led to higher throughput, reduced operational costs, improved sustainability, and ultimately generated millions in revenue.

Rishi Shroff, CEO of JSW New Age, commented on the partnership with Infinite Uptime, stating, "Infinite Uptime has been a strategic partner of JSW for the last four years, playing a pivotal role in transforming and optimizing our Steel, Cement, and Paint Plant production outputs."

Conclusion

Infinite Uptime’s approach does not stop at merely introducing technology; the company focuses on establishing outcome-based contracts that align with the growing demand for swift ROI. With measurable value delivered within six to twelve months, companies exploring PlantOS™ can expect a significant competitive edge.

To discover how PlantOS™ can empower your production outcomes, visit the Infinite Uptime website today and take a step toward a more reliable manufacturing future.

For additional information, Infinite Uptime provides comprehensive coverage of its initiatives, showcasing its commitment to transforming heavy industries through advanced technology.