#Japan #Tokyo #Polyplastics #Engineering Plastics #DURAST

Introducing DURAST(R) Powder Technology

Polyplastics Group, a leading name in engineering thermoplastics, has unveiled a groundbreaking innovation known as DURAST(R) Powder technology. This newly developed technology transforms high-performance resins into fine powders, significantly expanding the manufacturing possibilities in various sectors, including 3D printing and mass production methods.

What is DURAST(R) Powder Technology?

The DURAST(R) Powder technology is specifically designed to micronize high-strength and high-molecular-weight resins, which have traditionally posed challenges in the powderization process. Through advanced proprietary techniques, Polyplastics can now produce fine powders in various shapes—spherical or fibrous—tailored to meet diverse application requirements.

This innovation addresses the longstanding difficulties associated with conventional grinding methods, which often lead to issues such as particle agglomeration and reduced material flowability, particularly with resins like liquid crystal polymer (LCP) and polyphenylene sulfide (PPS).

Technical Advancements

DURAST(R) Powder achieves an impressive average particle size ranging from about 1 to 100 micrometers for LCP, offering superior powder flowability and dispersibility. This property is crucial for maintaining stability in manufacturing processes, ultimately resulting in enhanced product quality.

Moreover, low glass transition temperature resins like polybutylene terephthalate (PBT) and polyacetal (POM) historically struggled with micronization due to their tendency to agglomerate during grinding due to frictional heat. However, with DURAST(R) Powder technology, these materials can be effectively and consistently transformed into fine powders, perfectly suited for various applications. Powders produced through this innovative method exhibit narrow particle size distribution, critical for ensuring operational efficiency in manufacturing.

Applications in the Industry

One of the most exciting applications of DURAST(R) Powder technology lies in the realm of additive manufacturing, especially in 3D printing. The fine, uniformly sized powders can be utilized in powder sintering methods, paving the way for the creation of complex shapes and precise parts with exceptional accuracy.

In addition, the technology serves as a potential matrix resin for carbon fiber-reinforced thermoplastics, as well as organic fillers or reinforcing materials, enhancing the performance characteristics of these products.

Conclusion

Polyplastics' DURAST(R) Powder technology represents a significant leap forward in the engineering plastics sector. By addressing long-standing challenges in the powderization of high-performance resins, this innovation not only enhances manufacturing capabilities but also paves the way for more advanced applications across multiple industries. As the demand for precision components continues to rise, Polyplastics stands at the forefront of technological advancement, ready to meet these growing needs effectively.

For more details, please visit Polyplastics' Official Website.

*DURAST(R) is a registered trademark of Polyplastics Co., Ltd. in Japan and other countries.