#United States #Las Vegas #Siemens #Industrial Metaverse #Digital Twin Composer

Siemens Introduces Digital Twin Composer in the Industrial Metaverse

On January 6, 2026, Siemens announced the launch of its innovative software solution, Digital Twin Composer, at CES 2026. This groundbreaking technology aims to revolutionize the creation of Industrial Metaverse environments by seamlessly integrating industrial AI, simulation, and real-time physical data. The ultimate goal is to empower organizations to make faster and more informed decisions within a virtual framework.

What is Digital Twin Composer?

Digital Twin Composer is designed to facilitate the integration of both 2D and 3D digital twin data. Utilizing Siemens' comprehensive digital twin database, the software incorporates real-time sensor data, enabling organizations to visualize and interact with their operational environments in a photorealistic 3D workspace. Built using NVIDIA Omniverse libraries, this tool creates secure and managed environments where companies can conduct simulations of their products or processes throughout their entire lifecycle.

Case Study: PepsiCo Transformation

Siemens has partnered with PepsiCo to implement Digital Twin Composer in select manufacturing and warehouse locations across the U.S. This collaboration focuses on boosting production efficiency and reducing capital expenditures (Capex). By transforming their plants into high-fidelity 3D digital twins, PepsiCo can simulate entire operations, from machine function to supply chain logistics.

This joint venture has already yielded impressive outcomes; within weeks, PepsiCo teams optimized configurations for enhanced capacity and throughput, with initial deployments leading to a 20% increase in overall productivity. Over time, the company has identified and mitigated up to 90% of potential issues prior to physical adjustments.

Features of Digital Twin Composer

• - Contextualized Insights: The software provides contextualized and real-time insights that allow companies to engage with any element of their operations in a realistic setting. Whether assessing a new product design or evaluating the layout of a factory, Digital Twin Composer ensures that decisions can be made swiftly and accurately.
• - Unified Operations: By bridging gaps between design, simulation, and operations, Digital Twin Composer fosters collaboration among diverse teams. Unlike previous methods that relied on disparate tools and systems, this platform consolidates data into a singular model, creating a cohesive and contextualized overview of operations.
• - Reducing Complexity: Digital Twin Composer addresses the challenges of industrial complexity. Joe Bohman, Siemens' executive vice president for PLM Products, remarked that this tool helps manufacturers tackle difficulties in production processes, ultimately leading to quicker setups and better management of costs.

The Bigger Picture: Industrial Metaverse

The launch of Digital Twin Composer reflects Siemens’ broader vision for the Industrial Metaverse. As manufacturers increasingly face complexity and competitiveness, harnessing advanced technologies like this is essential for sustaining operations. The synergy of Digital Twin Composer and NVIDIA Omniverse allows manufacturers to simulate their workflows accurately, paving the way for faster timelines in product design, testing, and production.

Rev Lebaredian, vice president of Omniverse at NVIDIA, emphasized how the integration of these technologies facilitates a digital thread that links design, engineering, and operational sectors. He noted that this establishes a significant advantage for organizations, enabling them to validate designs and operational efficiencies virtually before committing to physical implementations.

Moreover, Digital Twin Composer connects with various data sources such as Manufacturing Execution Software (MES) and Industrial Internet of Things (IIoT), enhancing the accessibility and applicability of insights across organizational levels. By integrating AI solutions such as Rapidminer, companies can achieve real-time intelligence in all processes, leading to confident decision-making.

Conclusion

Siemens' Digital Twin Composer marks a significant milestone in the movement towards a more connected and efficient industrial ecosystem. By providing the tools and frameworks necessary to create and operate within an Industrial Metaverse, Siemens empowers organizations to not only visualize their operations better but also to innovate dynamically and sustainably, ensuring a competitive edge in the ever-evolving industrial landscape.