#United States #Fremont #Velo3D #Mears #Cu-Ni

Velo3D and Mears Expand U.S. Cu-Ni Production

Velo3D, Inc., a pioneer in metal 3D printing, recently announced a significant milestone in its operations by partnering with Mears Machine Corporation, based in Indianapolis. Mears has placed an order for a sixth Velo3D Sapphire® XC system, dedicated to the production of copper-nickel (CuNi) parts. This addition will allow Mears to enhance its capabilities in producing crucial metal parts that are essential for various industries, particularly in the maritime sector.

The incorporation of a new Sapphire XC system reflects Velo3D’s commitment to advancing the technology and application of additive manufacturing. According to Velo3D's CEO, Arun Jeldi, the successful integration of this sixth system signifies Mears’ confidence in the platform, especially as it transitions into a previously cast material, copper-nickel. Traditionally, CuNi has been used extensively in shipyards and offshore industries due to its remarkable resistance to corrosion in seawater and its durability across varying temperatures.

This strategic move by Mears is not just about adding capacity; it represents a significant shift towards developing a vertically integrated supply chain. CEO James Lloyd highlighted the importance of offering a comprehensive solution for customers, ranging from initial design support to final inspection, all under one roof. This model is expected to streamline the manufacturing process considerably, reducing delays and potential mismatches that commonly arise when multiple partners are involved in a project.

One of the most compelling aspects of this advancement is the opportunity for customers to replace traditional cast components with laser powder bed fusion alternatives. This shift could significantly alter how engineers design heat-transfer and fluid management systems, allowing for more innovative, intricate geometries that would otherwise be impossible to create using conventional manufacturing methods. As the demand for modernized components grows, the adaptability of additive manufacturing becomes increasingly crucial.

The new Cu-Ni production line will complement Mears’ existing capabilities, which have already been established with previous Sapphire XC systems producing parts in nickel superalloys and aluminum. Utilizing a common production platform means that Mears can build upon its existing experience, quality systems, and machine infrastructure, ensuring a consistent output despite the introduction of new materials.

This development places Mears in a strong position within the additive manufacturing landscape, particularly as it continues to support client needs across various sectors. The company’s ongoing commitment to innovation and quality control, as powered by Velo3D's Flow™ and Assure™ software, will enhance its ability to meet rising market demand without needing to reinvent the wheel with each new system addition.

In conclusion, the collaboration between Velo3D and Mears Machine Corporation marks a vital step towards the future of additive manufacturing in the U.S., particularly in specialized alloys like copper-nickel. This partnership not only exemplifies the advancements in production technology but also sets a new industry standard for customer engagement and service delivery, paving the way for a more integrated and efficient manufacturing future in shipbuilding and beyond.