KPM Analytics Unveils New MCT700 Series NIR Sensors
In a significant move to support the food processing industry, KPM Analytics has introduced its latest MCT700 Series NIR (near infrared) sensors. These cutting-edge devices are designed specifically for food manufacturers striving to achieve "zero-defects" in their products by providing real-time, continuous measurements of essential quality parameters during production processes.
Revolutionizing Food Processing
The MCT700 Series sensors allow food processors to measure moisture, fat/oil contents, color, and temperature accurately and consistently. These sensors can be integrated seamlessly over conveyors, augers, and chutes, making them suitable for a variety of applications, including baked and fried snacks, doughs, crackers, breakfast cereals, and food ingredients. With such advanced technology, KPM Analytics is setting a new standard in quality assurance within food production.
The MCT790 Sensor: A Game Changer
Among the MCT700 Series, the MCT790 sensor stands out due to its ability to measure not only moisture and temperature but also product color. This feature ensures that the products meet quality standards consistently throughout the processing stages. The sensor provides real-time data, allowing for manual or automatic adjustments of production equipment such as ovens and sprayers, thus minimizing waste and enhancing overall productivity.
Designed to withstand challenging environments— including hot, greasy, and wet locations— the MCT790 boasts a robust stainless-steel housing rated IP69K, which can endure harsh cleaning solutions commonly used in the food industry. An integrated fan ensures thermal management, maintaining optimal performance even in extreme conditions. Additionally, the rugged display typically mounted alongside the food production line has an IP67 rating, demonstrating its resilience in a demanding workspace.
Other Models: MCT700 and MCT750
For applications where color measurement is not necessary, KPM Analytics offers the MCT700 and MCT750 variants. Both models measure the vital same parameters as the MCT790 but omit color detection. The MCT700 is equipped with a standard Kel-F sensor window and an IP67 rating, while the MCT750 features advanced cooling capabilities and a durable sapphire sensor window rated IP69K.
Supporting In-Line Monitoring Trends
These new sensors align perfectly with the industry's growing trend toward in-line monitoring and real-time measurements. Rather than relying on manual sampling and external testing solutions, food processors can now employ these sensors for immediate feedback and automatic process corrections. Each sensor can be mounted on a traversing frame, enabling a comprehensive scan of the entire conveyor belt width, which is particularly useful for processing lines with multiple heating zones.
Chris Pike, the Senior Director of Product Management at KPM Analytics, emphasized the importance of continuous measurement: "This enables rapid response to production issues, supporting the business objectives of increasing productivity and decreasing waste."
Key Features of the MCT700 Series Sensors
The MCT700 Series offers numerous features that simplify installation, integration, and operation:
- - High-speed measurements: Up to 100 readings per second, allowing for the analysis of segmented products like cookies and crackers.
- - Ease of integration: Similar to previous MCT models, these sensors can easily operate across multiple lines to enhance productivity.
- - Stable measurement conditions: A temperature-controlled detector ensures stable and reliable readings.
- - Modular design: Components are fully modular and can be replaced easily in the field.
- - Advanced diagnostics: On-board diagnostic tools streamline troubleshooting procedures.
Availability and Ordering Information
The MCT790, MCT750, and MCT700 NIR sensors are now available for order. For pricing details and specific application evaluations, interested parties are encouraged to reach out to KPM Analytics through their official website.
About KPM Analytics
KPM Analytics is a renowned global leader in scientific instrumentation, providing analytical and vision inspection solutions across various sectors including food, feed, agriculture, industrial processes, and environmental monitoring. With a commitment to improving product quality and production efficiency, KPM Analytics helps businesses make data-driven decisions through reliable solutions supported by expert application knowledge.
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