Green Bay Packaging Enhances Asset Management with IFS Cloud Solutions for Improved Reliability

Green Bay Packaging Enhances Asset Management with IFS Cloud Solutions

In a strategic move to bolster its operational efficiency, Green Bay Packaging (GBP), a leading US-based packaging manufacturer, has successfully integrated the IFS Cloud Enterprise Asset Management (EAM) system across its two primary paper mills. This initiative is set to streamline maintenance processes, boost asset reliability, and improve overall procurement functionality.

A Shift from Legacy Systems

GBP recognized the limitations of its legacy EAM solution, which lacked mobile capabilities and was difficult to integrate with other business areas. Prompted by the need for a more flexible and user-friendly system, GBP conducted a thorough evaluation of potential EAM solutions. Ultimately, IFS Cloud emerged as the best choice, offering the adaptability necessary to meet GBP's evolving needs.

The new system will serve as a central platform supporting GBP's objectives related to safety, environmental impact, quality, and reliability. With capabilities for asset tracking and condition-based maintenance, the IFS Cloud EAM will allow GBP to maintain a comprehensive overview of its asset portfolio, enabling the identification of potential asset failures. This proactive approach facilitates preventative maintenance scheduling, reducing downtime capabilities and extending the lifespan of equipment.

Moving Towards Predictive Maintenance

Additionally, GBP plans to enhance its maintenance strategy through advanced features offered by IFS Cloud EAM, including vibration analysis and predictive analytics. By leveraging these tools, GBP aims to improve asset utilization by gaining insights into how assets are used and their availability, which in turn optimizes workforce scheduling and material management. Having the right inventory and maintenance personnel in the right place at the right time can drastically improve efficiency.

The mobile functionalities of the IFS solution also streamline operations by minimizing reliance on manual processes. This includes reducing time spent on paper-based reporting and repetitive data entry, freeing up engineers and technicians to focus on critical tasks.

Commitment to Sustainability

Lucas Law, Maintenance and Reliability Manager at GBP, emphasized the importance of their search for an effective EAM and Master Data Management system. He stated, "We initiated our search with specific goals in mind, aiming for a central application that would provide best-in-class capabilities and ensure optimal functioning of our assets."

Law also acknowledged the importance of sustainability in GBP's operational considerations: "As champions of sustainability, we appreciate both IFS and Net Results Group's commitment to ESG principles and trust they will keep our interests at heart."

David Smith, Vice President of Sales for EAM at IFS, praised GBP’s drive for continuous improvement. He stated, "Green Bay Packaging's commitment to enhancing their product and service quality reflects their proactive approach in pursuing a strategic EAM solution that fosters best practices across their divisions. We are confident that the rich functionality and flexibility offered by IFS Cloud EAM will aid GBP in streamlining processes and providing exceptional service to their customer base."

In conjunction with IFS, Net Results Group was instrumental in enhancing GBP's asset management capabilities. The group has effectively cleansed and organized over 80,000 unique MRO parts for GBP, creating a standardized catalog that allows for easy access to critical inventory information based on storeroom locations.

About Green Bay Packaging

Founded in 1933, Green Bay Packaging Inc. is a family-owned and vertically integrated manufacturing company. Its diverse operations include corrugated container plants, recycled and virgin linerboard mills, and specialty converting operations across 37 facilities in 16 states. Focused on innovative product development and commitment to sustainable practices, GBP continues to lead in quality and safety.

About IFS and Net Results Group

IFS stands as a frontrunner in industrial AI and enterprise software, providing vital technology to businesses around the globe. Their pioneering IFS Cloud solutions are tailored to meet the dynamic needs of various industries. Net Results Group, established in 1996, specializes in MRO master data management, equipping asset-intensive organizations with intelligent data utilization to enhance operational efficiency and decrease costs. Together, these partnerships empower companies like GBP to achieve their ambitious asset management goals.