AerCap Cargo Successfully Launches Boeing 777-300ERSF Delivery to Kalitta Air

AerCap Cargo Launches New Era in Air Freight with Boeing 777-300ERSF Delivery

On September 15, 2025, AerCap Holdings N.V. announced a significant achievement in aviation history by delivering the first two Boeing 777-300ERSF aircraft, converted from passenger to freighter models, to Kalitta Air. This delivery is part of a broader initiative aimed at modernizing the company's fleet and meeting the surging demand in global air cargo services. The aircraft reached Kalitta's facility in Oscoda, Michigan on September 12 and 13, respectively, marking the beginning of a revolutionary operational phase for Kalitta.

AerCap's transition of the Boeing 777-300ERSF model to Kalitta Air is not just a simple transaction; it embodies a strategic partnership that began in 2020. Kalitta Air took on the role of the launch operator for the AerCap Cargo conversion program, a move aimed at phasing out the aging Boeing 747 freighter fleet in favor of more advanced aircraft. The newly delivered planes come equipped to handle a remarkable payload capacity of 100 tonnes, duly certified by the Civil Aviation Authority of Israel (CAAI) and the Federal Aviation Administration (FAA).

Aengus Kelly, CEO of AerCap, expressed his excitement, stating, "We are delighted to deliver the very first 777-300ERSF to our unwavering partner, Kalitta Air. With certification now received from both the CAAI and FAA, we are pleased to begin delivering the aircraft to our customers — a significant milestone for the program." At the same time, Connie Kalitta, CEO of Kalitta Air, underscored the advantages of this innovative aircraft, remarking, "Kalitta Air has always embraced new technology to serve our customers, and we are proud to be the launch operator for the first 777-300ERSF."

Revolutionary Impact of the Boeing 777-300ERSF

The Boeing 777-300ERSF represents a landmark evolution in the realm of air freight. It boasts an impressive payload capacity of 220,000 pounds (100 metric tons) and a volumetric capacity of 811 cubic meters (28,640 ft³). This unparalleled efficiency not only supports the growing global demand for air freight but also promises to significantly reduce operating costs. The 777-300ERSF's entry into service is anticipated to enhance the industry’s environmental credentials, contributing to efforts for decarbonization by lowering CO2 emissions by 20%.

This debut also follows the agreement solidified in 2019, which marked the commencement of the Boeing 777-300ER conversion program. The 777-300ER remains one of the most successful widebody passenger aircraft ever, with over 800 models delivered. By replacing the existing fleet of older freighters, the 777-300ERSF sets a new standard for air cargo operations globally.

Future Deliveries and Operations

As Kalitta Air prepares to integrate these aircraft into their revenue operations in early October, they expect two more deliveries in the coming weeks. The emphasis on modernizing their fleet underscores Kalitta's commitment to meeting diversified customer needs, which range from major express carriers to governmental logistics support.

The partnership between AerCap and Kalitta is rooted in a mutual goal — to innovate and improve air cargo capabilities while ensuring safety and efficiency. With a solid foundation and a forward-looking vision, both companies are poised to redefine air freight's future. AerCap's strategic position as a leader in aviation leasing, alongside Kalitta Air's operational expertise, solidifies their roles as key players in the expanding global air cargo market.

As businesses around the world continue to adapt to the evolving landscape of logistics and transportation, the delivery of the Boeing 777-300ERSF to Kalitta Air exemplifies how technology and partnerships can facilitate a more sustainable and efficient approach to air freight.

About AerCap and Kalitta Air

AerCap is acknowledged as a global leader in aviation leasing, with a strong presence in multiple regions including Dublin, Singapore, and Miami. The company offers comprehensive fleet solutions to approximately 300 customers worldwide.

Kalitta Air, a dedicated all-cargo airline situated in Ypsilanti, Michigan, operates a versatile fleet of Boeing aircraft, including both 747 and 777 freighters. Catering to a wide range of clients, they are committed to reliability and performance in the international air freight sector.