JarnisTech Launches a Smart Factory in Chongqing Revolutionizing PCB Inspection Efficiency

JarnisTech's Smart Factory Launches with Revolutionary AOI Technology



JarnisTech, a prominent name in high-end PCB manufacturing, has proudly announced the operational launch of its state-of-the-art smart factory located in Chongqing, China. This facility represents a significant leap in the realm of intelligent manufacturing, particularly amid the escalating demand for next-gen technologies like 5G-A and AI servers. The facility employs advanced Automated Optical Inspection (AOI) systems that enhance the efficiency of printed circuit board (PCB) inspections by an impressive 600%, compared to traditional methods.

The Cutting-Edge Technology Behind the Factory



Equipped with highly sophisticated 25-micron resolution 2D camera systems, the Chongqing factory is capable of analyzing 1,800 boards per hour, with just one operator needed for each unit. The proprietary AOI technology scans over 2,000 detection points on each board, delivering results in only 0.2 seconds. This remarkable efficiency enables the production of complex 72-layer backplanes with an astounding yield rate of 99.98%, while also reducing the average delivery cycle time to just 72 hours.

Xu, the Production Director at JarnisTech, emphasized the advantages of this automation, stating, “Traditional PCB plants often find themselves encumbered by labor-intensive quality checks. Our closed-loop automation technology not only guarantees military-grade precision but does so at speeds typical of commercial production.” This smart factory has successfully earned 18 international certifications, including IPC Class 3 and IATF16949, which have helped cement its role as a reliable supplier to various Fortune 500 tech companies.

Accelerating Innovation in PCB Technology



In addition to its impressive production capabilities, the smart factory also houses a dedicated Research and Development center focused on pioneering new types of specialty circuit boards. This includes advanced products like 100Gbps transmission backplanes and aerospace-grade circuits that can endure extreme temperature conditions of up to 300°C. The on-site laboratory is equipped with highly advanced testing instruments like ROHS analyzers, allowing for rapid verification support of emerging applications such as medical-grade flexible circuits, with 90% of inspection items completed within four hours.

Interestingly, this new facility operates with 68% fewer staff than conventional PCB factories, employing around 300 workers. Despite this, it boasts an impressive annual output of $214 million, and it’s capable of handling rush orders within a tight 48-hour timeframe. JarnisTech's CTO pointed out that the company's innovations do not merely aim to scale production; rather, they seek to completely reengineer the existing value chains in the industry. Clients have reported margin improvements of 12-15% due to the tailored solutions offered by JarnisTech.

A Leader in High-End PCB Manufacturing



Established as a leading high-end specialty PCB manufacturer in China, JarnisTech specializes in multi-layer PCBs and high-frequency, high-speed PCBs, such as Rogers RO4835™, Isola I-Tera® MT40 and Taconic RF-35A2™. Their precision manufacturing capabilities allow for the production of 22-layer HDI PCBs with ±5% impedance control. This makes them a preferred choice for high-end electronics industries, including automotive radar, 5G base station AAUs, aerospace applications, and medical electronics.

In summary, JarnisTech’s Chongqing smart factory is poised to set new benchmarks in the PCB manufacturing sector. By harnessing cutting-edge technology and innovative production methods, it not only enhances operational efficiency but also saves time and costs for clients in various high-demand sectors. The future looks promising as JarnisTech continues to lead in technological advancements within the industry.

Contact Information


For more press inquiries, please contact:
Cyndi Xiong
Marketing Manager, JarnisTech
Phone: +86 135 3094 7255
Email: [email protected]
Official Website: www.jarnistech.com

Topics Business Technology)

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