#United States #Savannah #Exotec #Komar Distribution Services #Savannah Fulfillment

Exotec and Komar Distribution Services Launch Automated Fulfillment Center in Savannah

In a bid to keep pace with the soaring demands of direct-to-consumer (D2C) markets, Exotec, an innovator in warehouse robotics, announced a collaboration with Komar Distribution Services (KDS). The new automated fulfillment center, situated in Savannah, Georgia, is designed to handle the increasing pressure brands face to deliver products more rapidly and efficiently.

Overview of the Facility

The state-of-the-art facility spans 760,000 square feet and is outfitted with cutting-edge technology intended to enhance operational capabilities. Exotec's Skypod robotic system can facilitate a throughput increase of up to 50 percent while improving storage density by 30 percent. This facility is strategically planned to support the anticipated growth in parcel volume across various sectors such as apparel and consumer goods, accommodating well-known brands including Komar's own labels like Cuddl Duds and Le Mystère.

Rising Demand and Operational Challenges

As D2C demand accelerates, brands are navigating numerous challenges, including labor shortages, tariffs, and rising consumer expectations regarding speed and efficiency. KDS has reported a strong uptick in parcel management, with some clients distributing over 100,000 parcels each month. To adapt to these shifts, KDS sought an agile automation partner capable of scaling operations promptly.

The Benefits of Automation

With this new system, KDS aims to achieve several operational improvements:

• - Increased Throughput: The system can enhance throughput by up to 50%, enabling quicker order processing.
• - Improved Storage Efficiency: By increasing storage density by 30%, the facility can maximize the use of available space.
• - Versatile Picking Solutions: The system supports both each-case picking solutions, allowing greater flexibility.
• - Reduced Labor Dependency: The automation minimizes reliance on filling hard-to-recruit warehouse roles, alleviating some of the manpower pressures.
• - Dynamic Flexibility: The system's modular design allows for dynamic scaling during peak seasons or promotional events, ensuring efficient operations at all times.

Tyler Harris, President of KDS, emphasized the importance of adaptation in today’s market: "Our customers are growing fast and expect us to grow with them. We needed a scalable solution built for speed and adaptability. Exotec gives us the ability to process orders in minutes and operate efficiently, even in unpredictable environments.”

The Technological Edge

Unlike traditional automation systems that require lengthy setups and commitment to rigid infrastructures, Exotec's modular Skypod system offers the flexibility to incrementally scale capacity as demand necessitates. The integrated automation includes Skypod robots, Skypath conveyors, and Exotec’s proprietary warehouse execution software, Deepsky®, which manages the complete operational workflow in real-time.

Meeting Customer Expectations

Arthur Bellamy, Chief Revenue Officer of Exotec, outlined the competitive landscape: "KDS's customers face significant challenges in meeting Amazon-like delivery expectations while managing costs. Our modular solution is the most responsive on the market, allowing orders to be prepared in mere minutes, providing the flexibility necessary for success in a volatile market."

Future Prospects

This fulfillment center in Savannah is projected to achieve full automation by the beginning of 2027, with processes currently underway to onboard new clients.

About Exotec

Exotec is at the forefront of warehouse automation, providing comprehensive robotic solutions tailored for modern fulfillment operations. With over 50 leading industries—including major retailers like UNIQLO and Decathlon—trusting Exotec to enhance their operations across 200+ locations worldwide, it has firmly positioned itself as a leader in the field. More information can be found at Exotec.com.

About Komar Distribution Services

Founded in 1998 within the Komar umbrella established in 1908, KDS delivers tailored logistics solutions across the United States. With advanced facilities located in Savannah, Georgia, and various locations in California and Oklahoma, KDS supports diverse industries while prioritizing sustainability and customer-centric service.

For further details on the facility and the collaborative partnership between Exotec and KDS, please visit their official websites.