#Japan #Osaka #DURAST® POM #Daicel Corporation #Maia Co.

Daicel's Innovative Use of DURAST® POM-Powder

Daicel Corporation, previously known as Polyplastics Co., Ltd., has made a significant stride in the lubricant industry through its High Performance Polymers (HPPs) division. Their latest product, the DURAST® POM-Powder, has been selected for a revolutionary stick-form lubricant engineered by Maia Co., Ltd., a notable Japanese manufacturer. This innovative solid lubricant addresses persistent issues such as dripping, splattering, and material wastage that commonly occur with traditional lubricants.

The Breakthrough in Lubrication

The advent of this new lubricant is poised to redefine maintenance procedures across several industries. With the introduction of DURAST® POM-Powder, this solid lubricant mitigates common flaws that arise from excessive application, thereby significantly enhancing efficiency. Unlike liquid lubricants, which can be prone to leaking and difficult to transport, this stick-form product offers greater convenience, especially in settings involving the maintenance of office equipment and industrial machines.

Maia's Unique Manufacturing Technology

The innovation stemmed from Maia's distinct manufacturing process known as Sol-Mid™, which allows for the product to be customized into various shapes to meet client needs. The effectiveness of this product is rooted in the chemical properties of DURAST® POM, which is crafted by blending ultra-high-molecular-weight polyethylene (UHMW-PE) with lubricant grease. This combination forms a crucial intermediary layer between the polyethylene and the grease, which is vital for maintaining compatibility and effectiveness.

Advantages of the Stick-Lubricant

One of the standout features of the DURAST® POM stick lubricant is its ability to drastically lessen traditional maintenance oil consumption—by nearly 80% in office equipment applications. This is particularly advantageous as it reduces costs and environmental impact associated with lubricant waste. Moreover, the stick form ensures that users can apply the lubricant precisely where needed without mess or overflow, which is often a significant drawback of liquid lubricants.

Overcoming Manufacturing Challenges

Historically, turning standard plastics into a uniform powder has been a considerable challenge due to limitations in traditional grinding techniques. Daicel tackled this obstacle by developing a proprietary manufacturing process that features a unique shape and a controlled particle size distribution, ensuring high-quality production of DURAST® POM. This meticulous approach has enabled the company to create a product that sets a new benchmark in the lubricant market.

Future Market Applications

Daicel aims to launch the DURAST® POM stick lubricant widely, targeting maintenance applications for large office equipment manufacturers and industries requiring solutions for the upkeep of industrial machines, bicycle maintenance, and conveyor systems. This strategic move not only reinforces Daicel's role as a leader in engineering plastics but also underscores the company's commitment to innovation and sustainability in lubrication technology.

For more detailed insights into the innovation behind DURAST® POM and its application in stick lubricants, visit Daicel's official page: Daicel's High Performance Polymers.

Conclusion

In summary, Daicel's DURAST® POM-Powder is not just another product; it represents a landmark achievement that could significantly influence how lubrication and maintenance will be approached in various fields. The collaboration with Maia Co. highlights the potential for combined expertise to deliver innovative solutions that align with modern operational needs and sustainability goals.