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Plasmalex Unveils PlasmaGuard® X: A Breakthrough in Coating Technology

On March 28, 2025, Plasmalex, a leader in advanced coating solutions, proudly launched PlasmaGuard X, the latest innovation in their PlasmaGuard® product line. This new barrier coating is not only high-performing but also aligns seamlessly with the rising trend of sustainability in the industry. The introduction of PlasmaGuard X puts Plasmalex at the forefront of meeting the environmental consciousness of its customers, ensuring that the products are 100% free from harmful PFAS (perfluoroalkyl and polyfluoroalkyl substances).

A New Standard in Barrier Coatings

PlasmaGuard® by Plasmalex has already set a benchmark for ultra-thin, high-performance coatings designed to resist splashes and provide a formidable barrier. These coatings are suitable for a myriad of applications including medical devices, consumer electronics, printed circuit board assemblies (PCBA), and various non-woven or nanofiber materials. The blend of high performance with environmental responsibility distinguishes PlasmaGuard X from conventional coatings.

Following the successful launch of PlasmaGuard® coatings in 2023, PlasmaGuard X not only enhances the existing features of the PlasmaGuard line but also offers superior barrier properties and increased corrosion protection. This advancement results from years of dedicated research and innovation within the Plasmalex team.

Features of PlasmaGuard® Coatings

PlasmaGuard® S: A Versatile Splash-Proof Solution

The previously introduced PlasmaGuard® S is a halogen-free nanocoating applied at thicknesses typically between 10 to 200 nanometers. With its remarkable water contact angle exceeding 105°, it effectively minimizes water penetration, making it highly adaptable for various materials such as electronics, plastics, textiles, and medical devices.

PlasmaGuard® X: The New Benchmark

The new PlasmaGuard® X goes further by providing a dielectric barrier coating that is completely PFAS-free. This coating is specifically engineered for applications that demand the highest level of protection—ideal for PCBA, sensors, medical devices, and implants. The multilayer structure of PlasmaGuard X is applied with a thickness of less than 1.5 µm, outperforming traditional coatings that are significantly thicker. This notable resistance to environmental factors guarantees unmatched protection across a diverse set of applications.

Cost-Effective Industrial Coating Solution

In addition to its eco-friendliness, PlasmaGuard® coatings represent a cost-effective approach to sustainable coating solutions. Plasmalex has developed a complete range of high-capacity industrial coating equipment and processes suitable for both batch and roll-to-roll applications, ensuring high throughput in production environments without compromising quality or budget.

Plasmalex invites industry professionals, clients, and stakeholders to discover the exceptional features and advantages of PlasmaGuard X. This groundbreaking coating technology is set to redefine industry standards and provide comprehensive solutions that align with the growing demand for sustainable practices. For more details on this innovative product, please visit our blog and explore how PlasmaGuard X can benefit your business.