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Terrasmart Initiates In-House Production of Ground Screws for Solar Sites

Terrasmart, a noteworthy leader in solar racking technology, has announced a significant expansion in its manufacturing capabilities by commencing the production of ground screws for solar installations at its facility located in Cincinnati, Ohio. This strategic move is part of a broader vertical integration initiative aimed at boosting supply chain resilience and maximizing product availability for domestic solar projects.

Historically, Terrasmart sourced its ground screws from external manufacturers. However, with the launch of this new in-house production line, the company positions itself to better meet the growing needs of the solar industry. Projected manufacturing capacity is set to sustain nearly 500 MWs of new solar photovoltaic (PV) projects, reinforcing Terrasmart's commitment to supporting the renewable energy sector amidst fluctuating global supply chain dynamics.

Enhanced Manufacturing Capabilities

The new production line features advanced equipment, including twelve workstations, an induction heater, forge, plasma cutter, stamping press, a three-hole punch, and six helical welders. Additionally, the facility will not only streamline production but also diversify its offerings by introducing three different sizes of ground screws.

Terrasmart’s President, Ed McKiernan, emphasizes the strategic importance of these developments, stating: "By moving domestic ground screw production in-house, we are able to optimize our supply chain, ensuring that qualifying solar projects can meet domestic content thresholds. This is beneficial not just for our customers but also for the broader U.S. economy."

Importance of Ground Screws

Ground screws are crucial in solar foundations, especially in challenging terrains and varied soil types. They offer a reliable alternative to traditional driven piles and ballasted foundations, which make up part of Terrasmart's extensive foundation portfolio. Chief Sales Officer Yury Reznikov highlights that this new domestic production capability will enhance operational efficiency and reliability with customers, thus enabling better collaboration and project outcomes.

The decision to enhance in-house manufacturing comes during a period of heightened concern among solar industry professionals regarding supply chain vulnerabilities resulting from ongoing global trade challenges. The Inflation Reduction Act (IRA) has further influenced this shift, offering a significant tax incentive for solar projects utilizing domestically produced materials. By establishing a manufacturing base within the U.S., Terrasmart is well-positioned to tap into the increasing demand for locally sourced solar technology, contributing significantly to the economic landscape of American manufacturing.

About Terrasmart

Terrasmart operates under the umbrella of Gibraltar Industries, Inc., and has solidified its status as a key player in providing solar racking technologies, electrical balance-of-system products, installation services, and project optimization software. With over 25 GWs of solar energy deployed across around 6,000 PV systems, Terrasmart remains committed to minimizing risks and maximizing returns on solar investments across North America.

For those interested in learning more about Terrasmart and its latest developments, more information can be found at Terrasmart.com. Media inquiries can be directed to Ashleigh Kent, Sr. Director of Brand Experience, via email at [email protected] or at the phone number 239-896-3044.

As the solar industry continues its robust growth, innovations like those introduced by Terrasmart could play a critical role in shaping a more sustainable future.