#United States #Indianapolis #Mears Machine #Velo3D Sapphire #Haynes 282

Mears Machine Corporation Strengthens Its Additive Manufacturing with a New Velo3D Sapphire XC Printer

Mears Machine Corporation, a notable player in precision machining based in Indianapolis, Indiana, has recently made a significant step in expanding its additive manufacturing capabilities by purchasing its fourth Velo3D Sapphire XC printer. This strategic addition is part of the organization’s response to growing customer demands and highlights its commitment to integrating advanced manufacturing technologies into its operations.

A Commitment to Innovation

Founded in 1966, Mears Machine has established itself as a leader in the precision machining industry, offering solutions that cater to various sectors, including aerospace and defense. With this new order, the company aims to enhance its production capabilities and supply high-quality components to meet evolving customer requirements. This fourth printer joins three others purchased in 2024, underscoring the company’s dedication to scaling up its manufacturing operations.

The new Velo3D Sapphire XC printer distinguishes itself in the market through its remarkable laser powder bed fusion technology, which employs eight 1-kilowatt lasers. This allows for the production of critical components with a printing diameter of up to 600 mm and a height of 550 mm, fulfilling the needs of extensive manufacturing tasks. The printer is expected to be operational by the second quarter of 2025, which will significantly boost Mears Machine's production abilities.

Specializing in Haynes 282 Alloy

A key feature of the new printer is its ability to work with Haynes 282 alloy, a high-performance superalloy designed for demanding high-temperature applications. Haynes 282 is recognized for its exceptional strength, thermal stability, and fabricability, making it ideal for use in aerospace propulsion systems and various industrial applications. This alloy also offers superior weldability, resistance to creep, and excellent oxidation properties, further enhancing its appeal for high-stress environments.

The capacity to produce parts from Haynes 282 is a game-changer for Mears Machine, which has extensive experience in machining and welding nickel superalloys. This capability, combined with their state-of-the-art printing technology, positions them as a full-service solution provider for their customers in sectors that require high-performance materials.

Advantages of the Velo3D Sapphire XC

Integrating the Velo3D Sapphire XC printer into daily operations represents a major advancement for Mears Machine. Roger Mears, Executive Chairman of the company, states, “Our integration of the Velo3D Sapphire XC printer allows us to meet the growing demands of our customer base while attracting new industries to our business. The technology enables us to efficiently produce complex components with high precision.” This reflects the strategic benefit of investing in advanced manufacturing technology as it caters to the customer’s manufacturing needs.

The additive manufacturing capabilities offered by the Velo3D system allow Mears Machine to deliver high-quality products more efficiently, marking them as a leader in additive manufacturing within their market. Their ability to provide scalable solutions uniquely positions them to address customer demands effectively, further enhancing Mears Machine’s reputation as a dependable partner in the additive manufacturing landscape.

A Bright Future Ahead

As Mears Machine Corporation continues to evolve and expand its capabilities, the immediate future looks promising. The company’s commitment to adopting cutting-edge technologies reflects its ambition to maintain competitiveness in a rapidly changing manufacturing environment. With an approaching turnover of nearly $50 million and over 100 employees, the firm is well-equipped to handle the complexities of modern manufacturing demands. With the new Velo3D Sapphire XC printer onboard, Mears Machine looks forward to tackling not only their existing customer requirements but also potential new markets in the realm of advanced manufacturing.

In conclusion, Mears Machine Corporation's latest investment reinforces their commitment to innovation and excellence in the precision machining industry, promising a robust future that keeps pace with the dynamic demands of their clients.