#USA #Aerospace Manufacturing #Ascent Aerospace #Gemcor Production #Macomb

Gemcor Production Solutions Leads the Way in Aerospace Manufacturing

Founded in 1937, Gemcor Production Solutions (commonly referred to as Gemcor) has been at the forefront of aircraft structure manufacturing. Under the umbrella of Ascent Aerospace, Gemcor is known for pioneering innovative solutions that cater to precision-based drilling and fastening applications. The company has garnered recognition for its leading role in developing cutting-edge technologies that blend reliability with the next-generation processes essential for modern aerospace needs.

Recently, the firm received accolades highlighting its status as a top manufacturer in commercial aircraft production. This marks a significant achievement in an evolving landscape that increasingly demands efficiency and precision. With a focus on machine learning and lights-out functionality, Gemcor is harnessing advanced technologies to enhance its production capabilities.

Michael Hinckley, the Director of Strategic Programs at Ascent Aerospace, emphasizes the company's commitment to improving quality and efficiency. "Enhanced visual quality inspection features powered by machine learning, integrated cycle time optimization, and unmanned operations are just a few advantages of Gemcor’s latest offerings," he states. Hinckley further elaborates that these innovations not only facilitate increased production but also reduce costs without compromising quality. The dependable capabilities of Gemcor have cultivated a strong trust amongst its clientele, while the integration into Ascent Aerospace has further enhanced its overall capabilities, solidifying its brand presence in the market.

Ascent continually adapts Gemcor’s offerings to meet customers' unique needs, addressing the rapid advancements in technology. From process technology to construction and installation services, the company collaborates closely with clients, ensuring the development of advanced, efficient, and cost-effective solutions that meet specific project requirements.

Key Features of Gemcor Production Solutions

The innovative offerings from Gemcor include:

1. Fully Electric Drilling and Fastening Systems: Capable of working with varied materials such as aluminum, titanium, honeycomb structures, composites, and steel.
2. Cycle Time Optimization: Boasting the ability to achieve 21 fastening elements per minute under full sensor control.
3. Adaptive Control Utilization: This feature optimizes production settings, presented in a user-friendly dashboard for seamless operation.
4. SINUMERIK Solution Controller by Siemens: This advanced controller architecture enhances operational control.
5. Digital Twin Solution: Leveraging a Siemens environment, this innovative approach allows for high-level simulations of manufacturing processes.
6. Process Control Improvements: Inspections of fastening elements, optimizing sealants, and edge and feature detection contribute to improved quality and precision.
7. Debris and Chip Detection: This feature enables the identification of potential issues before they escalate.
8. Machine Learning Implementation: Enhancing quality control processes and predictive maintenance capabilities, boosting reliability in operations.

Ascent Aerospace is not only involved in manufacturing production solutions and automated assembly systems but also serves the aerospace, defense, and commercial aviation sectors. As a premier provider, they boast an extensive range of forms and assembly tools tailored for the aerospace market, positioning themselves as the industry's largest tool manufacturer.

The collaborative efforts between Ascent and Gemcor are aimed at supporting customers throughout their program lifecycle, ensuring they possess the right technology and tools needed for success. For more information or inquiries, potential customers can reach out to Al Bolen to learn how Gemcor and Ascent can assist with their manufacturing needs. Visit Ascent Aerospace for further insights into their innovative solutions.