#Japan #Osaka #DURACON #Daicel Corporation #High Performance Polymers

Introduction

Daicel Corporation, renowned globally for its innovative engineering plastics, has launched a remarkable new product line within its High Performance Polymers (HPPs) division. The new DURACON®-POM series incorporates 30% post-consumer recycled (PCR) materials, marking a significant milestone in the realm of sustainable plastic products. This initiative aligns with the increasing demand for environmentally friendly solutions in various industries.

Background of DURACON®-POM

DURACON®-POM is a high-performance polyoxymethylene (POM) that exhibits superior mechanical properties conducive for diverse applications. Known for its excellent strength, rigidity, and durability, DURACON® is widely used across several industrial sectors, including automotive components, precision parts, and gear systems. The incorporation of recycled materials is poised to enhance the global sustainability network while maintaining high performance standards.

The New Product Line

The newly introduced product line comprises four specific types: Standard, VOC-low, sliding, and high-strength. Each variant has been tailored to cater to distinct application needs. The Standard type features a melt flow rate of 9, while the VOC-low variant meets stringent OEM requirements, emphasizing cleaner production. The sliding variant offers exemplary glide properties, whereas the high-strength version provides performance parallels to traditional, non-recycled POM products.

Launch and Industry Reception

These innovative materials were first showcased at the CHINAPLAS 2026 exhibition, held in Shanghai in April. This event served as a significant platform for Daicel to highlight its commitment to sustainability and innovative engineering solutions. Industry stakeholders reacted positively, recognizing the potential of these materials in promoting a circular economy.

Recycling Initiatives

Daicel has been actively involved in various recycling initiatives, including the DURACIRCLE®-Re-Compounding-Service, which allows for the recycling of plastic waste generated in customer facilities. While previous efforts primarily focused on post-industrial recycling (PIR), the introduction of PCR-POM signifies a shift toward employing previously utilized consumer plastics as raw materials in production. This transition is vital in minimizing waste and promoting environmental sustainability.

Challenges and Solutions

A significant obstacle associated with the use of PCR materials is the variability of their properties, which can affect consistent quality. However, leveraging its extensive expertise in compounding and stringent quality control technologies, Daicel has successfully ensured that key mechanical properties remain consistent and comparable to traditional types, even with a 30% recycling rate. These results are based on rigorous internal testing protocols, reaffirming the reliability of the new product line.

Broad Applications

DURACON® POM’s adaptability makes it suitable for a vast range of industries. Its high mechanical strength, excellent wear resistance, and dimensional stability render it ideal for manufacturing gears, connectors, precision components, and various automotive parts. The introduction of a recycled content line positions Daicel at the forefront of the push for greener manufacturing practices.

Future Outlook

Looking forward, Daicel Corporation remains committed to expanding its PCR-POM offerings to meet a broader spectrum of industry demands. As the global market continues to evolve towards sustainability, Daicel's innovative approaches are expected to play a pivotal role. The implementation of POM with recycled content not only exemplifies corporate responsibility but also fosters environmental stewardship, vital for future generations.

For further information on Daicel’s High Performance Polymers initiatives, visit Daicel Corporation.
DURACON® is a registered trademark of Daicel Corporation, recognized in Japan and other regions worldwide.