#Japan #Osaka #Daicel #Maia Co. #DURAST®

Daicel's Innovative Approach to Lubricants

In the constantly evolving sector of industrial materials, Daicel Corporation stands out with its remarkable advancements in high-performance polymers. Recently, the company announced that its fine powder of polyoxymethylene (POM), branded as DURAST®, has been chosen for the production of an innovative lubricant in stick form by Japanese company Maia Co. Ltd. This development marks a significant leap in addressing common challenges faced in maintenance procedures across various industrial applications.

Addressing Industry Challenges

Traditionally, lubricants in liquid form have posed significant challenges: including leakage, excess application, and waste. Daicel’s DURAST® fine powder addresses these issues expertly. The newly developed stick lubricant not only eliminates the risk of spills associated with liquids, but it also improves ease of use and portability. Users in maintenance settings can now enjoy a more efficient and less wasteful experience, as the stick format reduces classic oil usage by an impressive 80%.

Unique Technology Behind Sol-Mid™

The innovative lubricant, named Sol-Mid™, utilizes Maia's unique manufacturing technology, which allows for versatile shapes and optimal packaging tailored to meet specific customer needs. The effectiveness of Sol-Mid™ is rooted in the chemical properties of DURAST®. This solid lubricant is a result of a specific blend involving ultra-high molecular weight polyethylene (PE-UHMW) and grease, with DURAST® acting as a crucial intermediary, ensuring compatibility and performance.

Maia’s design also emphasizes customization; while typically available in stick form, the lubricant can be molded into various shapes tailored for particular applications, making it a flexible solution for industries ranging from office equipment maintenance to industrial machinery servicing.

The Production Breakthrough

Prior to this innovation, producing homogeneous powder from general-use resins via conventional grinding methods was exceptionally challenging. Daicel overcame this hurdle by developing a unique production process for DURAST® that ensures a finely controlled particle size and precise distribution, which is pivotal for its performance in applications like lubricants.

The introduction of the DURAST®-based stick lubricant is set to transform the market, with plans for large-scale commercialization targeting a wide array of maintenance applications, including those in major office equipment manufacturing and industrial machinery repair.

Looking Forward

As the demand for efficient and reliable maintenance solutions grows, Daicel’s DURAST® fine powder and its application in stick-form lubricants point towards a new era of industrial upkeep. With the promising performance features and significant reduction in traditional lubricant usage, Daicel is well-positioned to lead in innovative polymer applications that resolve persistent issues faced by maintenance teams.

To explore more about this revolutionary product and Daicel's commitment to high-performance polymers, visit their official page: Daicel High-Performance Polymers.

DAICEL Corporation remains at the forefront of industrial innovation, committed to providing sustainable solutions that set new standards in the industry.