MujinOS: The Future of Digital Twin Factories Revealed at iREX 2025

Revolutionizing Automation with MujinOS

Mujin, a leading comprehensive automation technology company, will showcase its groundbreaking system, MujinOS, at the upcoming International Robot Exhibition (iREX) from December 3-6, 2025, at Tokyo Big Sight. This exhibition will feature a fully recreated latest digital twin factory and warehouse that simultaneously synchronize the physical and digital realms in real time.

The Core of Mujin's Digital Twin Technology

In a world where maximizing productivity and minimizing costs are crucial, digital transformation (DX) relies not only on the adoption of new technologies but also on optimizing processes based on data once they are implemented. The heart of this optimizational approach lies within MujinOS, which uniquely synchronizes physical operations with digital analytics in real time.

Mujin's next-generation digital twin goes beyond merely visual tools. It utilizes physical AI to accumulate data regarding operations, activities, inventory, errors, and more from the workspace. Based on this data, MujinOS allows for continuous testing and optimization in the digital environment, enabling full autonomy for complex and fluctuating tasks. Essentially, it serves as a unified platform to manage everything from understanding on-site data (data foundation) to executing autonomous functions (autonomy platform), creating a fusion of physical and digital processes.

Cutting-Edge Robot Showcase

Mujin will also present 25 of their latest robots that can be deployed to real projects immediately, featuring:
1. High-Performance Multi-Pick Depalletizing/Palettizing Robot (Debuting)
- Maximum Capacity: 1,000 cases per hour
- Functionality: Simultaneously pick 3 cases while maintaining stable gripping from two different directions.
- Intelligent Control: Each gripping channel independently controls the suction, even during multiple picks.
- Advanced Motion Control: Facilitates fast and stable sorting of heavy cases while preventing interference.

2. Intelligent Palletizer with MujinOS
- This product allows customers to build systems quickly without programming.
- Exceptional Performance: Capable of handling 1,400 cases per hour through optimized path generation without requiring teach-in setups.
- 30-Minute Setup: An intuitive web user interface automatically generates stacking recipes.
- Operational Improvement: Features real-time dashboards, playback functions for quickly identifying issues, and remote maintenance capabilities to keep operations efficient, visible, and adaptable.

3. Smart Depalletizing Robot for Carry Boxes (New Feature)
- Now includes dump tray compatibility, allowing for the processing of various box types seamlessly.
- Supports Over 100 Types of Totes: One robot can accommodate a mix of more than 100 types of single or mixed-load boxes.
- High Capacity: Achieves 360 cases per hour with high precision 3D recognition to eliminate interference during sorting.

4. Mujin Pallet Shuttle
- High Storage Efficiency: An innovative automatic storage robot that moves in all directions for ultra-dense storage.
- Zero Downtime Capability: Even if one robot encounters an issue, others can automatically take over its duties.
- Unique Group Control: Maximizes throughput with superior navigation performance including traffic detection and route sharing.

5. Mujin AGV
- With over 1,500 units delivered to automotive and logistics companies, this QR grid-based AGV is extremely popular.
- Approximately 70% of implemented companies repeat their orders due to comprehensive support from initial design to ongoing operation and maintenance.
- Flexible Group Control Algorithm: Efficiently manages from small-scale implementations up to hundreds of devices.

Additionally, Mujin will hold live demonstrations of next-generation palletizers. Attendees can see environment settings and recipe creation in real time, experiencing the autonomous control powered by MujinOS through integrated robots and web interfaces. Each hour, unheard-of case studies from manufacturing and logistics sectors will be presented, tailored to the relevance of the audience.

Exhibition Overview

- Dates: December 3-6, 2025
- Location: Tokyo Big Sight, East Hall
- Mujin Booth: East Hall E6-21
- Pre-registration: iREX Official Website. By registering through this link, entry will be free.

About Mujin

Mujin specializes in providing next-generation automation solutions for manufacturing and logistics. With a foundation based on the integrated automation platform 'MujinOS', it supports clients throughout the entire process, from conception and design to setup and operation, addressing industry challenges and optimizing supply chains as a whole.

Company Information